Injector Evaluation Using Engine Power Rating Comparison

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Solution Overview

Problem

Existing methods struggle to efficiently and reliably evaluate the performance and identify faults in injectors of internal combustion engines, which can lead to deviations in fuel delivery due to aging or contamination, resulting in inefficiencies and performance issues.

Innovation Solution

A method for evaluating injectors based on power rating measurements, utilizing an electric device connected to the engine, by comparing power ratings in different operating states and shutdown conditions to assess injector performance and identify deviations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional methods are used to evaluate injector performance, then injector faults can be identified, but the evaluation process requires comparatively high effort and is complex

Engineering Contradiction:
Improveinjector fault identification reliabilityVSAvoidevaluation process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary variable (engine performance parameter such as power output or torque) that indirectly reflects injector performance. Instead of directly measuring injector characteristics, the method uses the intermediary effect of injector performance on overall engine performance to evaluate injector health, thereby simplifying the evaluation process while maintaining reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The evaluation method utilizes the engine's own operational parameters and performance characteristics to assess injector condition. The engine essentially evaluates itself by monitoring how injector performance affects overall engine output, eliminating the need for external complex testing equipment or procedures

Inventive Principle:
Principle #25Self-service

2Reliability

If traditional methods are used to evaluate injector performance, then injector faults can be detected, but the process requires comparatively high effort and time

Engineering Contradiction:
Improveinjector fault detection capabilityVSAvoidevaluation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The method performs preliminary evaluation by continuously monitoring engine performance parameters during normal operation. By constantly tracking the intermediary variable (engine power/torque) and comparing it against expected values, the system proactively identifies injector degradation before it becomes a critical fault, reducing the time needed for formal evaluation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The evaluation process operates continuously during engine operation rather than requiring separate testing periods. The monitoring of engine performance parameters occurs throughout the engine's operational lifecycle, enabling real-time injector assessment without interrupting or extending the evaluation timeframe

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS20260002485A1Method for evaluating at least one injector, control device for carying out such a method, and internal combustion engine arangement including such a control device
Publication Date: 2026.01.01 ROLLS ROYCE SOLUTIONS GMBH
  • US20260002485A1 patent drawing
  • US20260002485A1 patent drawing
  • US20260002485A1 patent drawing

AI summary

A method for evaluating at least one injector of an internal combustion engine includes the steps of: evaluating a plurality of the at least one injector of the internal combustion engine based on a power rating which is associated with an electric device that is operatively connected with the internal combustion engine.