Fuel Cell Injector PWM Frequency Control for Pressure Adaptation

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Solution Overview

Problem

Existing fuel injection strategies in fuel cell systems lack efficient and adaptive control mechanisms to account for pressure differences in the fuel cell stack, leading to potential mechanical stresses and inefficiencies.

Innovation Solution

A method and circuit arrangement that adjust the injection frequency of fuel injectors in fuel cell systems using PWM signals by varying the duty cycle while maintaining a constant pulse duration, allowing for rapid adaptation to operating parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the injection frequency is adjusted by changing the pulse duration in PWM signals, then the injection strategy can be adapted to pressure differences, but the mechanical load on the injector varies and the adaptation is more complex

Engineering Contradiction:
Improveadaptation to pressure differencesVSAvoidcomplexity of injection strategy setting
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by modifying the injection frequency (period duration) while keeping the pulse duration constant. This changes the duty cycle parameter to adapt the injection strategy to different pressure conditions in the fuel cell stack, resolving the contradiction by providing simple adaptation through a single parameter adjustment.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the pulse duration is varied to change the duty cycle, then the injection quantity can be adjusted, but the mechanical load on the injector changes and the control becomes more complex

Engineering Contradiction:
Improveinjection quantityVSAvoidcomplexity of control
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent uses periodic action by varying the injection frequency (period duration) while maintaining a constant pulse duration. This approach adjusts the injection quantity through frequency modulation rather than pulse width modulation, simplifying the control mechanism and maintaining constant mechanical load on the injector.

Inventive Principle:
Principle #19Periodic action

3Productivity

If the injection frequency is increased to improve fuel delivery response, then the fuel delivery efficiency improves, but the mechanical stress on the fuel cell stack increases

Engineering Contradiction:
Improvefuel delivery efficiencyVSAvoidmechanical stress on fuel cell stack
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by enabling adaptive adjustment of the injection frequency based on real-time pressure conditions in the fuel cell stack. The system dynamically optimizes the injection strategy to maintain high fuel delivery efficiency while preventing excessive mechanical stress by adjusting the period duration rather than pulse duration.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12580208B2Method and circuit arrangement for setting an injection strategy for an injector of a fuel cell system
Publication Date: 2026.03.17 AVL LIST GMBH
  • US12580208B2 patent drawing
  • US12580208B2 patent drawing

AI summary

A method for setting an injection strategy for an injector (1) by way of PWM signals in order to inject fuel in a fuel cell system (2), has the steps of: setting an injection frequency to a predefinable first value within a predefinable value range with a predefinable pulse duration in the PWM signal using a setting unit (3), and adjusting the injection frequency to a predefinable second value, different from the first value, within the predefinable value range using an adjustment unit (4), wherein the pulse duration of the PWM signal is kept constant in order to change a duty cycle of the PWM signal of the injection strategy. A corresponding circuit arrangement (8), a fuel cell system (2) and a computer program (9) are also described herein.