Medicament Injector Rotatable Member Locking Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current injector devices for medicaments lack a reliable and compact mechanism to control the actuation of the piston rod, leading to potential accidental activation and inefficiencies in medicament delivery.

Innovation Solution

The injector device incorporates a rotatable member with a helical guide track and a projection system that allows the piston rod to be locked and released, ensuring controlled movement under the piston spring's force, utilizing a compact and space-efficient configuration to prevent accidental activation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a release mechanism is added to control piston rod actuation, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveprevention of accidental activationVSAvoidmechanism structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The rotatable member is disposed within the housing and integrates multiple functions: it engages with the needle sleeve to convert linear motion to rotation, simultaneously engages with the piston rod via guide track and projection to control locking and release, and all within the existing housing space. This nested configuration prevents accidental activation without adding external components.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The rotatable member serves multiple purposes: it acts as a conversion mechanism (linear to rotational motion), a locking mechanism (via guide track and projection engagement), and a release control (through rotational positioning). This multi-functionality improves reliability while minimizing the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a rotatable member with guide track and projection is used, then reliability is improved, but volume of device increases

Engineering Contradiction:
Improvecontrolled movement of piston rodVSAvoidhousing space
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The rotatable member is disposed within the housing and utilizes the existing internal space efficiently. The guide track is formed on the rotatable member itself, and the projection engages with this track, creating a compact integrated mechanism that controls piston rod movement without requiring additional external space.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The mechanism converts the linear motion of the needle sleeve into rotational motion of the rotatable member, which then controls the piston rod through a different dimensional approach. The guide track and projection system uses rotational positioning (angular dimension) to control linear piston rod movement, optimizing space utilization within the housing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Manufacturing precision

If helical guide track is used for rotation control, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improverotation control accuracyVSAvoidguide track structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The helical guide track uses a curved, spiral path instead of straight lines or simple circular arcs. This helical geometry provides smooth, controlled rotation of the rotatable member as the needle sleeve moves linearly, ensuring precise angular positioning. The curved track is formed directly on the rotatable member, integrating the precision control function into the existing component.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS20240197994A1Injector Device
Publication Date: 2024.06.20 SANOFI SYNTHELABO INC
  • US20240197994A1 patent drawing
  • US20240197994A1 patent drawing
  • US20240197994A1 patent drawing

AI summary

An injector device includes an elongate housing configured to receive container of medicament. The injector device also includes a needle sleeve mounted within the housing and moveable between an extended position in which the needle sleeve at least partially extends from the distal end of the housing, and a retracted position in which the needle sleeve is received further within the housing than in the extended position. The injector device also includes a release mechanism configured to control actuation of a piston rod. The release mechanism includes a rotatable member disposed within the housing and in cooperating engagement with the needle sleeve such that movement of the needle sleeve from the extended position to the retracted position causes the rotatable member to rotate within the housing from a first position to a second position.