Ink Accommodating Body Surface Area Ratio and Dye Stability

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Solution Overview

Problem

Ink jet recording methods using achromatic images formed with black ink alone often suffer from graininess, especially when the achromatic color is light, and existing dyes that improve granularity and ozone fastness have inferior storage stability, with the chemical structure of the dye being a suspected cause but the mechanism not fully elucidated.

Innovation Solution

An ink accommodating body containing an ink composition with a first dye represented by Formula (B-1) or its salt, along with a second or third dye, where the first dye is 0.5% by mass or more of the total composition, and the ink accommodating body has a surface area to volume ratio (A/V) of 1.7 or less, enhancing ozone fastness and storage stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If specific dyes are used to improve granularity and ozone fastness, then image quality is improved, but storage stability deteriorates

Engineering Contradiction:
Improveozone fastnessVSAvoidstorage stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical structure parameters of the dye molecules by specifying particular structural features (Formula B-1 with R1-R6 definitions, Formula M-1 and M-2 structures) to achieve both improved ozone fastness and storage stability simultaneously, rather than simply adjusting concentration parameters

Inventive Principle:
Principle #35Parameter changes

2Strength

If metal components are present in the ink accommodating body, then structural strength is improved, but dye deterioration is accelerated

Engineering Contradiction:
Improvestructural strengthVSAvoiddye stability
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The patent introduces an intermediary protective layer (resin coating or lining material) between the metal components and the ink composition, which prevents direct contact between metal ions and dye molecules, thereby eliminating the catalytic effect that accelerates dye deterioration while maintaining the structural strength of metal components

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a disposable protective barrier layer that can be easily applied to metal surfaces, providing temporary protection during ink storage and preventing metal-dye interactions without requiring complex modifications to the metal structure itself

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS12091564B2Ink accommodating body and ink composition
Publication Date: 2024.09.17 SEIKO EPSON CORP
  • US12091564B2 patent drawing
  • US12091564B2 patent drawing
  • US12091564B2 patent drawing

AI summary

An ink accommodating body accommodating an ink composition is provided, in which the ink composition contains water and a first dye that is a compound represented by Formula (B-1) or a salt thereof, a content of the first dye in the ink composition is 0.5% by mass or more with respect to a total amount of the ink composition, and a value of a ratio (A/V) is 1.7 or less where a total surface area of a metal, of the ink accommodating body, in contact with the ink composition is A (cm2) and an accommodation capacity for the ink composition accommodated in the ink accommodating body is V (cm3).