Ink Cartridge Remanufacturing via Shell Modification
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Solution Overview
Problem
Manufacturers face increased costs and challenges in producing compatible ink cartridges of different capacities due to the need for separate empty shells, making it difficult to collect sufficient high-capacity shells for remanufacturing.
Innovation Solution
A method to remanufacture ink cartridges by modifying low-capacity ink cartridges by cutting off specific parts and combining them with an external body, creating a remanufactured cartridge that matches high-capacity cartridges in external dimensions and volume, allowing for interchangeable use.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If manufacturers prepare separate empty shells for different capacity ink cartridges, then they can produce compatible ink cartridges for different capacities, but the manufacturing cost increases
Solution Approach 1:
The patent applies universality by designing a single empty shell structure that can serve multiple functions - it can be used as a high-capacity ink cartridge shell or modified to serve as a low-capacity ink cartridge shell. This eliminates the need to maintain separate inventories of empty shells for different capacities, thereby reducing manufacturing costs while preserving compatibility with different ink cartridge requirements.
Solution Approach 2:
The patent employs parameter changes by modifying the capacity parameter of the same empty shell structure through selective removal of parts. The empty shell maintains its basic structure and engagement parts but has different internal volumes achieved by removing portions of the shell, allowing it to function as either high-capacity or low-capacity cartridge depending on the modification applied.
2Productivity
If manufacturers collect used empty shells for remanufacturing, then they can produce remanufactured ink cartridges, but it is difficult to collect sufficient high-capacity shells
Solution Approach 1:
The patent applies inversion by reversing the conventional remanufacturing approach. Instead of collecting and modifying high-capacity empty shells to create low-capacity cartridges (which is difficult because high-capacity shells are scarce), the invention collects abundant low-capacity empty shells and modifies them to create high-capacity cartridges by adding an external body, thereby solving the collection difficulty problem.
Solution Approach 2:
The patent uses copying by creating a new external body that replicates the structure and engagement parts of a high-capacity ink cartridge shell. This external body is attached to the low-capacity empty shell, effectively copying the appearance and functionality of a high-capacity cartridge without requiring actual high-capacity shells for collection and remanufacturing.
3Ease of manufacture
If low-capacity ink cartridges are used for remanufacturing, then manufacturers can utilize existing shells, but the remanufactured cartridge must match the external dimensions of high-capacity cartridges
Solution Approach 1:
The patent applies merging by combining the low-capacity empty shell with an external body that has the correct external dimensions and engagement parts for high-capacity cartridges. The external body is designed to match the printer's engagement interface, and when attached to the low-capacity shell, the combined structure achieves the required external dimension compatibility while utilizing the existing low-capacity shell material.
Data Source
AI summary
Remanufactured ink cartridge and method of making the same are provided. The method includes providing an ink cartridge, including a polyhedron for containing ink and a first engagement part on the polyhedron; providing an external body including a second engagement part; forming a modified ink cartridge by at least cutting off the first engagement part from the ink cartridge; and forming a remanufactured ink cartridge by combining the external body with the modified ink cartridge. The remanufactured ink cartridge is capable of being interchangeably used with a target ink cartridge.


