Ink Cartridge Storage Element Fixing via Recessed Adhesive Chamber

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Solution Overview

Problem

Conventional methods for fixing storage elements to ink cartridges require additional space, are not suitable for downsizing, and can result in inadequate curing of adhesive agents due to limited exposure to light and air.

Innovation Solution

A liquid cartridge design featuring a support portion with a recessed surface for storing a photocurable adhesive agent, allowing easy exposure to light for curing, and reducing the spatial requirements for attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional fixing methods (force-fitting, double-stick tape, or adhesive agent) are used to attach the storage element to the ink cartridge, then the storage element can be securely fixed, but the external dimensions of the ink cartridge increase due to the additional space required for fixing components

Engineering Contradiction:
Improvebonding strengthVSAvoidexternal dimensions
Core Design Contradiction:
StrengthVSVolume of moving object

Solution Approach 1:

The recessed surface is integrated directly into the attachment surface of the ink cartridge, merging the adhesive storage function with the structural support function. This eliminates the need for separate fixing components like pins or double-stick tapes, thereby securing the storage element while minimizing external dimensions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The adhesive agent is nested within the recessed surface formed in the attachment surface of the ink cartridge. This nesting approach allows the adhesive to be contained within the existing structural space, avoiding additional external volume while maintaining secure bonding.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If guide channels are formed in the attachment surface to guide adhesive flow, then the adhesive agent can be filled in the region facing the storage element, but the exposed area of the adhesive agent becomes small, making it difficult to cure when using photocurable or drying adhesive agents

Engineering Contradiction:
Improveadhesive fillingVSAvoidcuring completeness
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

Instead of relying solely on lateral guide channels for adhesive distribution, the invention creates a vertically oriented recessed surface that opens toward the exterior. This dimensional change allows adhesive to be applied from the top and cured from above, ensuring complete exposure to light or air for reliable curing while maintaining ease of manufacture.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Quantity of substance

If the adhesive agent is filled in a space between the attachment surface and the storage element without an open configuration, then the adhesive can be contained, but air circulation is insufficient, causing extended curing time or insufficient curing for drying adhesive agents

Engineering Contradiction:
Improveadhesive containmentVSAvoidcuring time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The recessed surface acts as an open-topped container, providing adhesive containment through its structural geometry rather than requiring a closed shell. This open configuration allows free air circulation around the adhesive agent, enabling efficient evaporation and curing without extending the curing time.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient curing of the adhesive agent while minimizing the external dimensions of the ink cartridge, enhancing the bonding strength and compactness of the cartridge.

Implementation Method 1

When a photocurable adhesive agent is used, the filled adhesive agent is not easily exposed to light

Methodology Applied
Scientific EffectPhotocuring: Photopolymerisation

Data Source

PatentUS9855757B2Liquid cartridge provided with cartridge body and storage element fixed thereto by adhesive agent and method for manufacturing the same
Publication Date: 2018.01.02 BROTHER KOGYO KK
  • US9855757B2 patent drawing
  • US9855757B2 patent drawing
  • US9855757B2 patent drawing

AI summary

A liquid cartridge includes: a storage element; an adhesive agent; and a cartridge body. The storage element includes: a substrate having a first surface; and a protrusion protruding from the first surface. The cartridge body includes a support portion supporting the storage element. The support portion has: a first support surface in contact with the first surface and supporting the first surface; a second support surface in contact with the first surface and supporting the first surface; and a recessed surface positioned between the first support surface and the second support surface in a first direction. The recessed surface defines a chamber configured to store the adhesive agent to fix the protrusion of the storage element to the recessed surface. The chamber is exposed to an outside through an opening in a second direction perpendicular to the first direction and parallel to the first support surface.