Ink Cartridge Translucent Portion and Movable Member for Detection

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Solution Overview

Problem

Ink cartridges for inkjet printers face challenges in accurately detecting ink levels due to issues with ink adhesion and surface tension, leading to inaccurate detection and potential waste of ink.

Innovation Solution

The design incorporates a translucent portion with a specific geometry and a movable member with a signal blocking portion, which rotates based on ink levels to accurately detect ink presence or absence, using a sensor to prevent ink from adhering to detection surfaces and ensuring full utilization of ink.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional ink cartridge design is used, then the structure is simple, but ink level detection is inaccurate due to ink adhesion and surface tension issues

Engineering Contradiction:
Improveink level detection accuracyVSAvoidcartridge structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The cartridge is divided into distinct functional zones: a first portion with a first surface for detection, a second portion with a second surface, and a movable member that can rotate between these surfaces. This segmentation allows the ink level detection function to be isolated from the ink storage and supply functions, enabling accurate detection without interference from ink adhesion and surface tension effects that plague conventional designs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A movable member acts as an intermediary element between the ink supply portion and the detection sensor. This movable member rotates in response to ink level changes and mechanically couples the ink level information to the sensor, providing accurate detection while physically separating the detection function from direct contact with ink, thereby eliminating adhesion and surface tension interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of substance

If ink level detection is improved, then ink waste is reduced, but the device complexity increases due to additional components

Engineering Contradiction:
Improveink wasteVSAvoiddetection system complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The movable member is designed to rotate automatically in response to ink level changes without requiring external power or control systems. The ink level itself drives the rotation through physical interaction, making the detection system self-actuating and eliminating the need for complex electronic sensors, motors, or control circuits that would otherwise be required to detect ink levels and prevent waste.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex electronic or optical detection systems with a simple mechanical rotation mechanism. The movable member's rotation, driven by ink level changes and detected by a position sensor, provides sufficient accuracy to prevent ink waste without requiring sophisticated detection electronics, thereby reducing overall device complexity while achieving the goal of minimizing ink waste.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If the translucent portion geometry is optimized, then ink level detection accuracy is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveink presence detection accuracyVSAvoidtranslucent portion geometry precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The translucent portion is designed with different geometric characteristics at different locations: the first surface has a first geometry optimized for detection, while the second surface has a second geometry that facilitates ink flow and level indication. This local differentiation allows each surface to be optimized for its specific function, improving overall detection accuracy while allowing standard manufacturing tolerances to be met at each location rather than requiring high precision throughout the entire component.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for precise detection of ink levels, preventing unnecessary ink waste and ensuring timely notification of low ink conditions, thereby optimizing ink usage and printer operation.

Implementation Method 1

a movable member with a signal blocking portion, which rotates based on ink levels

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

a translucent portion extending outward from the particular wall

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS7287845B2Ink cartridges
Publication Date: 2007.10.30 BROTHER KOGYO KK
  • US7287845B2 patent drawing
  • US7287845B2 patent drawing
  • US7287845B2 patent drawing

AI summary

An ink cartridge includes a particular wall having a first end and a second end opposite the first end, and an ink supply portion positioned at the particular wall and adjacent to the second end of the particular wall. The ink cartridge also includes a translucent portion extending outward from the particular wall and positioned at the particular wall between the first end of the particular wall and the ink supply portion. Moreover, the translucent portion has a first length which extends between the first end of the particular wall and the second end of the particular wall, and the translucent portion has a second length which extends perpendicular to the first length and parallel to the particular wall. Specifically, the first length is greater than the second length.