Ink Droplet Ejection Drive Pulse Train for Satellite Droplet Control

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Solution Overview

Problem

Inkjet printers face issues with satellite droplet ejection during low image resolution modes, leading to variations in dot size and quality due to residual pressure waves, and manufacturing variations among recording heads complicate consistent ink ejection.

Innovation Solution

A drive pulse train with specific pulse width configurations, including main and complementary drive pulses, is used to control ink droplet ejection, where one pulse width is set smaller and another larger than the maximizing value to stabilize the total volume of ejected droplets and cancel residual pressure waves, preventing satellite droplets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple ink droplets are successively ejected to form large-sized dots in low image resolution mode, then recording speed is improved, but satellite droplets are generated due to residual pressure waves

Engineering Contradiction:
Improverecording speedVSAvoidsatellite droplets
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies periodic pulse signals with specific timing intervals to the piezoelectric actuator. By controlling the frequency and period of these pulses, the system achieves stable ink droplet ejection without residual pressure waves, thereby preventing satellite droplets while maintaining high recording speed in low resolution mode.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent optimizes parameters including pulse width, voltage amplitude, and timing intervals of the drive signals. By adjusting these parameters, the system achieves maximum ink droplet ejection efficiency while minimizing residual pressure effects that cause satellite droplets, thus resolving the contradiction between recording speed and satellite droplet generation.

Inventive Principle:
Principle #35Parameter changes

2Speed

If pulse width is set to maximizing value for high ejection velocity, then ink droplet ejection efficiency is improved, but satellite droplets occur due to residual pressure waves

Engineering Contradiction:
Improveejection velocityVSAvoidsatellite droplets
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent employs periodic pulse signaling where the timing and frequency are optimized to produce high ejection velocity while allowing sufficient time for pressure wave dissipation between pulses. This periodic action ensures that residual pressure waves do not accumulate to generate satellite droplets.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent introduces a compensatory pulse or timing interval that acts in advance to counteract the residual pressure waves. By carefully designing the pulse sequence, the system preemptively cancels out pressure fluctuations that would otherwise cause satellite droplet formation.

Inventive Principle:
Principle #9Preliminary anti-action

3Loss of time

If multiple successive drive pulses are applied in short time for low image resolution mode, then dot formation speed is improved, but pressure waves remain in pressure chamber causing satellite droplets

Engineering Contradiction:
Improvetime to complete recordingVSAvoidimage quality
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent structures multiple drive pulses as a periodic sequence with optimized intervals. This allows rapid successive ejections for fast dot formation while maintaining sufficient spacing between pulses to allow pressure wave dissipation, thus preserving image quality without sacrificing recording speed.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent designs the pulse sequence to include preliminary timing adjustments that prepare the pressure chamber for successive ejections. By pre-calculating optimal pulse intervals and durations, the system achieves rapid dot formation while preventing pressure wave accumulation that would compromise image quality.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures consistent dot size and improved recording quality by stabilizing the total volume of ejected ink droplets, reducing satellite droplet occurrence, and minimizing variations among inkjet heads.

Implementation Method 1

a piezoelectric actuator unit including a plurality of deformable portions serving as actuators, each of which is arranged to be deformable with application of a drive pulse signal (voltage) thereto

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS7520580B2Device and method for ejecting ink droplet
Publication Date: 2009.04.21 BROTHER KOGYO KK
  • US7520580B2 patent drawing
  • US7520580B2 patent drawing
  • US7520580B2 patent drawing

AI summary

An ink droplet ejection device including: (a) actuators each operable to apply an ejection pressure to an ink stored in a corresponding pressure chamber, for causing an ink ejection through a corresponding nozzle, whereby an image formed as a result of the ink ejection is produced on a medium; and (b) a controller operable to supply a control signal to each actuator, and incorporating a drive pulse train into the control signal for causing ejection of at least two cooperative ink droplets that cooperate to form one dot of the image. The drive pulse train includes at least two drive pulses. One of the at least two drive pulses has a first pulse width smaller than a maximizing value that maximizes an ejection velocity and a volume of each ink droplet to be ejected. Another one of the at least two drive pulses has a second pulse width larger than the maximizing value. Also disclosed a method of producing the image on the medium by using the ink droplet ejection device.