Liquid Ejection Head Humidification for Ink Drying Prevention
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Solution Overview
Problem
Conventional liquid ejection apparatuses face issues with ink drying in ejection openings, leading to increased viscosity and consumption, especially at the end portions of the head, which affects recording quality and ink usage.
Innovation Solution
A liquid ejection apparatus with a cap mechanism and humidifying system that differentiates air supply to ejection openings based on the head's state, providing more humid air to end portions when capped and to central portions when uncapped to prevent drying, utilizing a dual supply and discharge system to maintain moisture levels effectively.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If flushing is performed to discharge ink from ejection openings that have not been used for a specific set length of time, then drying of ejection openings is suppressed, but ink consumption increases
Solution Approach 1:
A cap mechanism is introduced as an intermediary component that physically covers the ejection openings when not in use. This cap creates a sealed environment that prevents direct exposure to dry air, thereby suppressing ink drying without requiring additional ink flushing operations. The cap acts as a mediator between the ejection openings and the external environment.
Solution Approach 2:
The patent creates a humidified enclosed space within the cap mechanism that forms an inert-like environment for the ink. By maintaining high humidity inside the cap when it covers the ejection openings, the evaporation of ink is significantly reduced, preventing drying without the need for flushing. This humidified environment functions similarly to an inert atmosphere by preventing unwanted chemical/physical changes to the ink.
2Reliability
If humid air is supplied to end portions of the head when capped, then drying of ejection openings at end portions is suppressed, but device complexity increases
Solution Approach 1:
The patent implements local quality by providing differentiated humid air supply to different regions of the head. The humidifying mechanism includes separate supply paths that deliver humid air preferentially to the end portions of the head when the cap is closed, rather than uniform supply across all regions. This localized approach addresses the specific drying tendency of end portions without unnecessarily complicating the entire system.
Solution Approach 2:
The humidifying mechanism is designed to dynamically adjust its operation based on the cap state. When the cap is closed, the system activates humid air supply to end portions; when the cap is open, the supply is reduced or stopped. This dynamic control optimizes humidity management while avoiding continuous operation that would increase energy consumption and system complexity.
3Reliability
If the ejection space is enclosed with the cap mechanism, then drying of ejection openings is suppressed, but humidity distribution becomes uneven causing end portions to dry
Solution Approach 1:
The patent segments the humid air supply system into multiple independent channels, with separate supply openings positioned at different locations within the cap. This segmentation allows differentiated control of humidity distribution, enabling preferential supply to end portions that are more prone to drying. The segmented approach resolves the uneven humidity distribution problem while maintaining the protective enclosed environment.
Solution Approach 2:
The patent incorporates a control mechanism that monitors the cap state and adjusts humid air supply accordingly. When the cap is closed, the control system activates humid air supply to end portions; when the cap is open, the supply is reduced. This feedback-based control maintains optimal humidity distribution dynamically, preventing the uneven humidity problem that would occur with static supply configurations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach reduces ink consumption and effectively suppresses drying of ejection openings, maintaining optimal ink quality and recording performance by ensuring consistent humidity levels across the head.
Implementation Method 1
a humidifying mechanism configured to supply humid air to at least one of the first supply opening portion and the second supply opening portion
Data Source
Figure 1
Figure 2A~2B
Figure 3A~3C
AI summary
A liquid ejection apparatus, including: a head (1) elongated in a longitudinal direction perpendicular to a conveying direction in which a recording medium is conveyed, the head including: an upstream side face in the conveying direction; and an ejection face having a plurality of ejection openings, the head being configured to eject liquid onto the recording medium from the plurality of ejection openings, an ejection space (S1) being opposed to the plurality of ejection openings; a cap mechanism (40) including: a facing member (10) capable of facing the ejection face; and a separator (41) capable of separating the ejection space and an outside space (S2), the cap mechanism being configured to switch a state of the ejection space between a closed state in which the ejection space is enclosed with the ejection face, the facing member, and the separator and an open state in which the ejection space is open to the outside space; a first supply opening portion (65) and a discharge opening portion (85) each communicating with the ejection space being in the closed state, the first supply opening portion and the discharge opening portion being arranged on opposite sides of the plurality of ejection openings in the longitudinal direction when viewed in a direction perpendicular to the ejection face; a second supply opening portion (68) provided along the upstream side face of the head and communicating with the ejection space being in the open state; a humidifying mechanism (50) configured to supply humid air to at least one of the first supply opening portion and the second supply opening portion, wherein, when the ejection space is in the closed state, an amount of the humid air supplied to the first supply opening portion is greater than that of the humid air supplied to the second supply opening portion, and wherein, when the ejection space is in the open state, an amount of the humid air supplied to the second supply opening portion is greater than that of the humid air supplied to the first supply opening portion.