Ink Ejection Control for Uniform Permeation in Recording Apparatus

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Solution Overview

Problem

Existing recording apparatuses face issues with insufficient dispersion of ink in the thickness direction of recording media, particularly when using color ink and permeation ink, leading to incomplete penetration and uneven image formation.

Innovation Solution

A recording apparatus with an ejecting unit capable of simultaneously ejecting first ink for image forming and second permeation ink, where the control unit coordinates the ejection operations to ensure overlapping landing positions of both inks on the recording medium, with the second ink being ejected before and after the first ink in specific patterns to enhance penetration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If permeation ink is ejected to support ink penetration into the recording medium, then ink permeation is improved, but insufficient dispersion of the first ink occurs in the thickness direction

Engineering Contradiction:
Improveink permeationVSAvoidink dispersion uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent segments the ink ejection process into multiple passes: first ejecting permeation ink to prepare the recording medium, then ejecting image-forming ink, and finally ejecting additional permeation ink. This segmentation allows each ink type to perform its specific function at the appropriate time, ensuring both adequate permeation and uniform dispersion of the image-forming ink throughout the recording medium thickness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies preliminary action by ejecting permeation ink before the image-forming ink to pre-condition the recording medium. This preliminary permeation layer creates optimal pathways for subsequent image-forming ink to disperse uniformly. The patent also applies preliminary action by ejecting permeation ink after image-forming ink to ensure complete penetration and uniform distribution throughout the medium thickness.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If multiple inks are ejected onto the same point, then image formation quality is improved, but the complexity of controlling ejection operations increases

Engineering Contradiction:
Improveimage formation qualityVSAvoidejection control complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs periodic action by repeating the ejection of permeation ink at specific intervals: before image-forming ink ejection and after image-forming ink ejection. This periodic application of permeation ink creates a structured, multi-stage process that improves image quality while maintaining controllable complexity through regular, repeating patterns rather than arbitrary multi-step sequences.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively suppresses insufficient dispersion of the first ink, ensuring better permeation and uniformity of the ink in the recording medium, allowing for adjustable ink density and improved image formation.

Implementation Method 1

a colorless second ink I2 onto a recording medium P, the second ink being a permeation ink for supporting permeation of the first ink into the recording medium

Methodology Applied
Scientific EffectPermeation: Permeation

Data Source

PatentEP3085542B1Recording apparatus
Publication Date: 2022.11.23 SEIKO EPSON CORP
  • EP3085542B1 patent drawingFigure 1
  • EP3085542B1 patent drawingFigure 2
  • EP3085542B1 patent drawingFigure 3A~3C

AI summary

A recording apparatus includes an ejecting unit which can eject first ink for image forming and a colorless second ink onto a recording medium; and a control unit which can control ejecting operations of the first ink and the second ink in the ejecting unit, in which the control unit performs ejecting operations of the first ink and the second ink so that landing positions of the second ink, the first ink, and the second ink overlap on the recording medium in this order.