Ink Estimation Mechanism Using Histograms and Halftone Designs

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Solution Overview

Problem

Conventional ink usage estimation methods for inkjet printers are computationally intensive and inefficient, especially when down sampling is used to speed up the process, as the accuracy degrades quickly with increased down sampling factors.

Innovation Solution

A method that uses gray level histograms and multibit halftone designs, specifically multibit threshold arrays, to generate estimated ink usage data for each color plane, allowing for efficient ink estimation without the need for rasterization and using halftone data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional rasterization and halftoning methods are used for ink estimation, then accurate ink usage data can be obtained, but the computational complexity and processing time increase significantly

Engineering Contradiction:
Improveink estimation accuracyVSAvoidcomputational complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential information needed for ink estimation by using histograms to represent gray level distributions and multibit threshold arrays to represent halftone characteristics, rather than processing complete high-resolution images. This extraction approach maintains estimation accuracy while dramatically reducing computational complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transforms the ink estimation problem from operating on pixel-level image data to operating on histogram parameter data. By changing the representation from spatial domain (images) to frequency domain (histograms), the computational complexity is reduced while preserving the essential information needed for accurate ink usage estimation.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If down sampling is used to speed up ink estimation, then processing time is reduced, but the estimation accuracy degrades quickly

Engineering Contradiction:
Improveprocessing speedVSAvoidink estimation accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent performs preliminary aggregation of image data into histograms before any estimation calculations. By pre-computing the gray level distributions and storing them in histogram form, the system avoids the need for subsequent down-sampling operations that would degrade accuracy, while still achieving fast processing through efficient histogram manipulation.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If full resolution rasterization is performed for accurate ink estimation, then estimation precision is maintained, but processing time and computational resources increase

Engineering Contradiction:
Improveink usage estimation accuracyVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent creates a simplified statistical copy of the image data through histograms, which captures the essential gray level distribution information without requiring the full resolution image data. This copy approach allows accurate ink estimation to be performed on compact histogram representations rather than large image files, significantly reducing processing time while maintaining precision.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS10723133B2Ink estimation mechanism
Publication Date: 2020.07.28 RICOH CO LTD
  • US10723133B2 patent drawing
  • US10723133B2 patent drawing
  • US10723133B2 patent drawing

AI summary

A system is disclosed. The system at least one physical memory device to store ink estimation logic and one or more processors coupled with the at least one physical memory device, to execute the ink estimation logic to receive one or more gray level histograms, receive one or more halftone designs and generate estimated ink usage data for each of one or more color planes based on the gray level histograms and the halftone designs, wherein each gray level histogram corresponds to one of the one or more color planes, and each halftone design corresponds to one of the one or more color planes.