Solvent-Based Ink Jet Composition With Inorganic Oxide Container

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Solution Overview

Problem

Solvent-based ink jet ink compositions with high moisture absorption face issues of stability and foreign material generation due to moisture ingress, leading to reduced dispersion stability and visibility concerns in storage containers.

Innovation Solution

A solvent-based ink jet ink composition with a moisture absorption rate of 2 (mass %·24 hours) or more at 40° C. and 100% RH, combined with a container featuring an inorganic oxide layer, such as silica, alumina, or titania, to suppress moisture absorption and foreign material generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a metal deposition layer is formed on the surface of the accommodating body to suppress moisture absorption, then moisture absorption is suppressed, but visibility of contents is lowered and cracks easily enter the layer by impact

Engineering Contradiction:
Improvemoisture absorption suppressionVSAvoidvisibility of contents
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The invention changes the material parameter of the surface layer from metal deposition to inorganic oxide coating. This parameter change maintains the moisture barrier function while improving optical transparency and impact resistance, thereby resolving the contradiction between moisture suppression and visibility.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The accommodating body uses a composite structure combining the base material with an inorganic oxide surface layer. This composite approach integrates the moisture barrier properties of inorganic oxides with the optical and mechanical properties needed for visibility and impact resistance.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If the ink composition is stored in a conventional accommodating body, then the ink composition can be stored, but moisture infiltrates through the body causing coloring material aggregation and foreign material generation

Engineering Contradiction:
Improvestorage capabilityVSAvoidstorage stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention modifies the surface property parameter of the accommodating body by applying an inorganic oxide coating with low moisture permeability. This parameter change prevents moisture infiltration while maintaining storage functionality, thereby improving storage stability without sacrificing ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The inorganic oxide layer acts as an intermediary barrier between the external environment (moisture) and the ink composition. This intermediate layer blocks moisture infiltration pathways, preventing coloring material aggregation and foreign material generation while allowing the storage system to function normally.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the ink composition has high moisture absorption rate, then the ink composition can be formulated with desired properties, but moisture absorption leads to dispersion stability lowering and foreign material generation

Engineering Contradiction:
Improveink composition formulationVSAvoiddispersion stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The invention converts the harmful effect of high moisture absorption tendency into a benefit by using it as a basis for selecting appropriate inorganic oxide coatings. The high moisture absorption rate of the ink formulation allows for desired performance characteristics, while the inorganic oxide barrier prevents actual moisture ingress that would cause instability, effectively turning the potential problem into a design advantage.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The inorganic oxide layer ensures long-term storage stability, prevents foreign material aggregation, maintains visibility, and withstands impacts, while the solvent's high moisture absorption is managed, ensuring effective ink composition integrity.

Implementation Method 1

the container is either of at least a container formed of a member having an inorganic oxide layer... the inorganic oxide layer suppresses the transmission of the moisture

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10253198B2Solvent-based ink jet ink composition accommodating body
Publication Date: 2019.04.09 SEIKO EPSON CORP
  • US10253198B2 patent drawing

AI summary

A solvent-based ink jet ink composition accommodating body includes a solvent-based ink jet ink composition which includes a solvent that is a compound represented by a general formula (1) below, and for which a moisture absorption rate is 2 (mass %·24 hours) or more at 40° C. and a relative humidity of 100% RH; and a container in which the solvent-based ink jet ink composition is accommodated, in which the container is either of at least a container formed of a member having an inorganic oxide layer or a package which accommodates the container in which the solvent-based ink jet ink composition is accommodated and is formed of a member having an inorganic oxide layer:R1O—(R2O)m—R3  (1)wherein in the general formula (1), R1 and R3 each independently represent hydrogen or an alkyl group having 1 to 5 carbon atoms; R2 represents an alkylene group having 2 to 4 carbon atoms; and m represents an integer of 1 to 6.)