Ink Jet Shutter Mechanism Resolving Space Constraints

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Solution Overview

Problem

In ink jet recording apparatuses, the shutter mechanism often lacks sufficient space to open properly due to the waste liquid tank pushing against it, leading to potential ink leakage and staining of components during maintenance and replacement.

Innovation Solution

A shutter mechanism with a shutter member that moves between closed and open positions, facilitated by a holding member inserted in a specific direction to ensure the shutter member opens reliably, providing sufficient space for proper operation and preventing ink leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the waste liquid tank is positioned close to the maintenance recovery unit, then the apparatus size is reduced, but the shutter mechanism lacks sufficient space to open properly

Engineering Contradiction:
Improveapparatus sizeVSAvoidshutter opening space
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The shutter member is configured to move not only horizontally but also vertically along an inclined surface formed by the waste liquid tank. This multi-dimensional movement path allows the shutter to open adequately even when the waste liquid tank is positioned close to the maintenance recovery unit, resolving the space constraint while maintaining compact apparatus size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the shutter mechanism is designed with sufficient opening space, then the shutter can open properly, but the layout flexibility of components is reduced

Engineering Contradiction:
Improveshutter opening spaceVSAvoidlayout flexibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The shutter mechanism employs a dynamic movement path that adapts to the spatial relationship between the waste liquid tank and maintenance recovery unit. The shutter member moves along an inclined surface, allowing the mechanism to function effectively regardless of the specific component layout, thereby maintaining both adequate opening space and layout flexibility.

Inventive Principle:
Principle #15Dynamics

3Extent of automation

If the waste liquid tank pushes the shutter to open, then the operation is automated, but there is often insufficient space for the shutter to move inward

Engineering Contradiction:
Improveshutter opening automationVSAvoidshutter movement space
Core Design Contradiction:
Extent of automationVSVolume of moving object

Solution Approach 1:

The waste liquid tank incorporates an inclined surface that guides the shutter member through a combined horizontal and vertical movement path. When the waste liquid tank pushes the shutter to open, the shutter moves along this inclined surface, effectively utilizing vertical space to resolve the insufficient horizontal movement space while maintaining automated operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS7621619B2Ink jet recording apparatus with higher flexibility in layout of components
Publication Date: 2009.11.24 RICOH CO LTD
  • US7621619B2 patent drawing
  • US7621619B2 patent drawing
  • US7621619B2 patent drawing

AI summary

An ink jet recording apparatus includes a recording head, a maintenance recovery unit for maintaining and recovering a state of the recording head, a waste liquid tank removably loaded to the maintenance recovery unit to store a waste liquid from the maintenance recovery unit, a shutter mechanism arranged between the maintenance recovery unit and the waste liquid tank and including a shutter member which moves between a closed position at which the maintenance recovery unit is isolated from the waste liquid tank and an open position at which the maintenance recovery unit is linked to the waste liquid tank and a close mechanism which causes the shutter member to stay at the closed position, and a holding member removably inserted to the ink jet recording apparatus in a first direction and causes the shutter member to move to the open position in a second direction opposite to the first direction.