Ink Pack Drip Tray Layout for Large-Volume Leak Containment

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Solution Overview

Problem

Ink leaks from connection points in inkjet recording apparatuses and waste liquid recovery devices are ineffective for recovering ink from large-capacity ink packs made of flexible materials.

Innovation Solution

An ink supply device with an attachment part and a drip tray is designed to accommodate an ink pack, featuring a detection mechanism to identify ink leaks and a control system to manage the process, ensuring the drip tray has a capacity equal to or larger than one ink pack and can handle tilting without overflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a waste liquid recovery device is configured to suck ink from the nozzle of the inkjet head, then waste liquid from the inkjet head can be recovered, but it cannot recover ink leaked from the ink pack

Engineering Contradiction:
Improveapplicability to different leak locationsVSAvoideffectiveness of waste liquid recovery
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The waste liquid recovery device is designed with a universal suction structure that can handle waste liquid from multiple sources (inkjet head nozzles and ink pack connection portions) through a single integrated system, eliminating the need for separate recovery mechanisms for different leak locations

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the drip tray capacity is increased to accommodate potential ink leaks from a large-capacity ink pack, then ink leakage can be contained, but the device size and complexity increase

Engineering Contradiction:
Improveink leakage containment capabilityVSAvoiddrip tray capacity requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The drip tray is designed with a capacity equal to or larger than one ink pack before any leakage occurs, providing sufficient buffer space to contain all potential ink from a single ink pack leak, thereby preventing ink from spreading to other components or the external environment

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS12466187B2Ink supply device and image forming system
Publication Date: 2025.11.11 KYOCERA DOCUMENT SOLUTIONS INC
  • US12466187B2 patent drawing
  • US12466187B2 patent drawing
  • US12466187B2 patent drawing

AI summary

An ink supply device according to the present disclosure includes an attachment part and a drip tray. To the attachment part, an ink pack is attached. The drip tray is provided below the attachment part and has a capacity equal to or larger than a capacity of one ink pack.