Intermediate Ink Tank Pressure Control for Stable Printhead Supply
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Solution Overview
Problem
Existing printing apparatuses experience variations in ink supply pressure due to the restoring force of liquid chamber components, leading to unstable ink discharge performance.
Innovation Solution
The use of an intermediate tank with a pressure adjusting unit and check valves to control ink supply pressure, incorporating a restricting unit to limit the displacement of a flexible wall member, ensuring consistent pressure delivery to the discharge head.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of stationary object
If the capacity of the liquid chamber increases more than assumed at the time of ink introduction, then the liquid chamber can accommodate more ink, but the restoring force of the constituent members acts when supplying ink, causing higher than assumed ink supply pressure
Solution Approach 1:
A pressure adjusting unit is introduced as an intermediary component between the liquid chamber and the discharge head. This unit actively regulates the ink supply pressure by adjusting the capacity of the liquid chamber in response to pressure variations, thereby mediating the interaction between the chamber's restoring force and the discharge requirements, ensuring stable ink supply pressure despite capacity changes.
Solution Approach 2:
The pressure adjusting unit implements a feedback mechanism by detecting variations in ink supply pressure and dynamically adjusting the liquid chamber capacity accordingly. When pressure deviates from the target value, the system modifies the chamber capacity to counteract the deviation, creating a closed-loop control system that maintains stable ink supply pressure.
2Adaptability or versatility
If the liquid chamber capacity varies during operation, then the chamber can adapt to different ink levels, but this causes variations in ink supply pressure affecting discharge stability
Solution Approach 1:
The pressure adjusting unit continuously monitors ink supply pressure and adjusts the liquid chamber capacity in real-time based on feedback signals. This closed-loop control ensures that despite the chamber's adaptability to different ink levels, the ink supply pressure remains stable, thereby maintaining reliable and consistent ink discharge performance.
Solution Approach 2:
The pressure adjusting unit serves as a mediator that decouples the relationship between liquid chamber capacity variations and ink supply pressure. By actively regulating pressure in response to chamber capacity changes, it allows the chamber to be adaptable to different ink levels while preventing these variations from affecting discharge stability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration stabilizes ink supply pressure, reducing variations and ensuring consistent ink discharge performance by preventing excessive pressure fluctuations.
Implementation Method 1
a pressure adjusting unit that adjusts a capacity of the liquid chamber to adjust a supply pressure of the ink
Implementation Method 2
a first check valve that allows the ink to flow from the container to the liquid chamber, a second check valve that allows the ink to flow from the liquid chamber to the discharge head
Implementation Method 3
incorporating a restricting unit to limit the displacement of a flexible wall member, ensuring consistent pressure delivery
Data Source
Figure 1A~1B
Figure 2
Figure 3
AI summary
An apparatus (1) includes liquid and pressure chambers, a wall member (22) partitioning between the chambers, restricting means restricting the displacement of the wall member, and pressure adjusting means (60) adjusting the pressure in the pressure chamber. The wall member is displaced to increase the capacity of the liquid chamber when the pressure chamber is set in a negative pressure state. The restricting means restricts a displacement range of the wall member when the pressure chamber is set in the negative pressure state. The adjusting means performs a replenishing operation of adjusting the pressure chamber in the negative pressure state so as to introduce the liquid from a container to the liquid chamber, and a supplying operation of adjusting the pressure chamber in a positive pressure state so as to supply the liquid from the liquid chamber to a discharging means.