Ink Tank Tube Orientation for Bubble Prevention

Solution Overview

Problem

The existing liquid storage devices for inkjet printers face issues with air bubbles entering the ink supply flow path when the ink level is low, leading to potential negative impacts on ink ejection from the inkjet head.

Innovation Solution

A liquid storage device with a tank, an agitation blade, and a first tube is designed, where the lower end of the first tube extends in a direction different from the downward direction, reducing the likelihood of air bubbles entering the ink supply flow path and improving ink ejection by positioning the tube above the agitation blade.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the propeller member is positioned near the ink surface to effectively agitate the ink, then the ink supply is maintained, but air bubbles are easily drawn into the ink and supplied to the inkjet head

Engineering Contradiction:
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The flow path is designed to extend in the horizontal direction rather than vertically, changing the dimension of ink extraction. This allows the tube to reach into the ink without being directly exposed to air bubbles that rise to the surface, while still maintaining effective agitation through the propeller member's rotation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The flow path acts as an intermediary structure that selectively transports ink while blocking air bubbles. By positioning the tube at an angle and extending it horizontally, the design creates a physical barrier that prevents air bubbles from entering the flow path while allowing ink to flow smoothly to the inkjet head.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the tube extends downward to reach the ink reservoir, then ink can be supplied, but air bubbles enter the flow path more easily

Engineering Contradiction:
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Instead of extending the tube vertically downward, the design extends it horizontally at an angle. This dimensional change allows the tube to reach the ink reservoir effectively while avoiding the vertical path that air bubbles would naturally follow, thereby preventing bubble contamination.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The tube is positioned asymmetrically at a specific angle relative to the vertical direction. This asymmetric positioning creates an optimal configuration where the tube enters the ink at an angle that prevents air bubbles from adhering to or entering the flow path, while still maintaining sufficient ink supply.

Inventive Principle:
Principle #4Asymmetry

3Productivity

If the propeller member rotates at high speed to maintain ink supply, then ink flow is sustained, but air bubbles are more likely to be drawn into the flow path

Engineering Contradiction:
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The flow path serves as an intermediary that filters out air bubbles while allowing ink to pass through. By designing the tube to extend horizontally rather than vertically, the structure itself acts as a barrier that prevents air bubbles from entering the flow path, even when the propeller operates at high speeds.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively minimizes the entry of air bubbles into the ink supply system, enhancing the reliability and quality of ink ejection from the inkjet head, reducing the likelihood of faint or patchy printing.

Implementation Method 1

The agitation blade is disposed inside the tank, and is configured to agitate the ink stored in the tank

Methodology Applied
Scientific EffectFluid motion:

Implementation Method 2

A lower end portion of the first tube extends in a direction different to the downward direction

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS11254138B2Liquid storage device
Publication Date: 2022.02.22
  • US11254138B2 patent drawing
  • US11254138B2 patent drawing
  • US11254138B2 patent drawing

AI summary

A liquid storage device includes a tank, an agitation blade, and a first tube. The tank is configured to store ink to be supplied to an inkjet head. The agitation blade is disposed inside the tank, and is configured to agitate the ink stored in the tank. The first tube is configured to supply the ink stored in the tank to the inkjet head. A lower end portion of the first tube extends in a direction different to the downward direction.