Inkjet Print Head Alignment Using Rotated Image Portions

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Solution Overview

Problem

Existing inkjet printing methods struggle with aligning images to manufactured articles accurately and efficiently, often causing misalignment and potential damage, especially when the article is not aligned with the printer's axis, and require sophisticated equipment or limited image options.

Innovation Solution

A computer-implemented method using multiple print heads and dedicated processing units to decompose and digitally rotate decorative portions of an image, aligning them with the article's surface orientation without physical interaction, utilizing commonly available computers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a mechanical centering device is used to align the manufactured article with the printer, then alignment accuracy is improved, but the manufactured article may be damaged by physical contact

Engineering Contradiction:
Improvealignment accuracyVSAvoiddamage to manufactured article
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the mechanical centering device with a digital image processing system. Instead of using physical elements to rotate and shift the manufactured article, the system uses software to detect the article's position, calculate alignment parameters, and adjust the printing process accordingly. This substitution eliminates physical contact that could damage the article while maintaining alignment accuracy through computational methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If movable print heads are used to adapt to the position of the exposed surface, then alignment flexibility is improved, but the alignment speed is reduced and accuracy is insufficient

Engineering Contradiction:
Improvealignment flexibilityVSAvoidalignment speed
Core Design Contradiction:
Adaptability or versatilityVSSpeed

Solution Approach 1:

The patent implements a dynamic alignment system that detects the position of the exposed surface in real-time and dynamically adjusts the printing parameters. The system uses vision sensors to continuously monitor the article's position and automatically modifies the printing coordinates, enabling both high flexibility and high speed without the mechanical constraints of movable print heads.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If multiple versions of the same image are processed to match different inclinations, then adaptability to surface orientation is improved, but computer memory requirements increase and image selection is limited

Engineering Contradiction:
Improveadaptability to surface orientationVSAvoidcomputer memory requirements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent changes the approach from storing multiple pre-processed image versions to dynamically transforming a single reference image. The system detects the surface inclination angle and applies real-time geometric transformations (rotation, scaling, perspective adjustment) to the original image, allowing unlimited adaptability to different orientations without increasing memory requirements or limiting image selection.

Inventive Principle:
Principle #35Parameter changes

4Manufacturing precision

If mechanical centering devices are used to align articles with the printer axis, then alignment precision is improved, but the equipment complexity and cost increase

Engineering Contradiction:
Improvealignment precisionVSAvoidequipment complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical centering devices with a simpler vision-based detection and software-based alignment system. The system uses standard cameras and image processing algorithms to detect article position and orientation, then compensates through digital coordinate transformation. This approach achieves high alignment precision using common computer components rather than sophisticated mechanical equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12475345B2Computer-implementated method for inkjet printing and related equipment
Publication Date: 2025.11.18 PROJECTA ENGINEERING SRL
  • US12475345B2 patent drawing
  • US12475345B2 patent drawing
  • US12475345B2 patent drawing

AI summary

The method for inkjet printing, comprises at least the following phases of: providing at least one inkjet printing device provided with a plurality of print heads and provided with a plurality of dedicated processing and control units, each of which is operatively connected to at least one related print head; providing at least one manufactured article to be decorated (M1) having an exposed surface (Ma); movement of the manufactured article to be decorated (M1) with respect to the printing device along a direction of forward movement; providing a final image (F) in digital format to be applied on the exposed surface (Ma); decomposition of the final image (F) into a plurality of decorative portions (P); sending each of the decorative portions (P) in digital format to a related dedicated processing and control unit; application of each of the decorative portions (P) on the exposed surface (Ma) by means of the print heads operated by the dedicated processing and control units so as to obtain a decorated manufactured article (M2) with the final image (F).