Inkjet Printer Air Bubble Discharge via Dynamic Pressure Control

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Solution Overview

Problem

Air bubbles often remain in the ink passage of inkjet printers after cleaning, leading to potential ink ejection failures due to their presence at unexpected times.

Innovation Solution

An inkjet printer configuration that includes a closing unit, a negative pressure generator, and a controller to form a closed passage, generate negative pressure, and discharge air bubbles by making them float and join together, facilitating their removal from the ink passage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cleaning is performed to remove air bubbles from the ink passage, then air bubbles can be discharged, but fine air bubbles remain in the ink passage due to the filter

Engineering Contradiction:
Improveink ejection reliabilityVSAvoidfine air bubbles remaining in ink passage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies dynamic pressure control by switching between negative pressure generation and positive pressure application. During the air bubble discharge process, negative pressure is first applied to draw air bubbles toward the discharge direction, then positive pressure is applied to push the ink and remaining fine air bubbles through the filter and out of the ink passage. This dynamic pressure variation enables effective removal of fine air bubbles that static cleaning methods cannot eliminate.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs periodic action through repeated cycles of negative pressure generation followed by positive pressure application. This periodic pressure variation creates oscillating flow conditions that help detach and move fine air bubbles accumulated in the ink passage, particularly those trapped by the filter, enabling their progressive removal over multiple cycles.

Inventive Principle:
Principle #19Periodic action

2Productivity

If negative pressure is continuously generated to discharge air bubbles, then air bubbles can be removed, but energy is wasted and the process takes longer

Engineering Contradiction:
Improveair bubble discharge speedVSAvoidenergy consumption of negative pressure generator
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent implements periodic action by alternating between negative pressure generation and positive pressure application in discrete cycles. The negative pressure generator operates intermittently rather than continuously, generating negative pressure for a predetermined time period, then stopping while positive pressure is applied. This periodic operation reduces energy consumption compared to continuous negative pressure generation while maintaining effective air bubble discharge through the cumulative effect of multiple cycles.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent ensures continuity of useful action by immediately following negative pressure generation with positive pressure application. This continuous sequence of pressure variations maintains the air bubble discharge process without interruption, ensuring that air bubbles are continuously moved toward and discharged from the ink passage while minimizing idle time when the negative pressure generator would consume energy without achieving additional discharge.

Inventive Principle:
Principle #20Continuity of useful action

3Stress or pressure

If the ink passage is closed to form a closed passage, then negative pressure can be generated effectively, but the system complexity increases

Engineering Contradiction:
Improvenegative pressure generation efficiencyVSAvoidclosing unit and passage configuration
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The patent applies universality by designing the closing unit and ink passage configuration to serve multiple functions. The closing unit not only creates the closed passage necessary for negative pressure generation but also controls the flow path for both ink delivery and air bubble discharge. The ink passage itself is designed to function as both the ink delivery channel and the closed passage for pressure generation, eliminating the need for separate dedicated structures and reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces air bubbles in the ink passage by promoting their joining and discharge, minimizing the likelihood of ink ejection failures and ensuring smoother printer operation.

Implementation Method 1

a negative pressure generator configured to generate a negative pressure in the closed passage formed by the closing unit

Methodology Applied
Scientific EffectNegative pressure: Pressure Gradient

Implementation Method 2

the air bubbles attaching to an inner wall of the ink passage can be discharged by being made to float up and joined together to form the larger air bubbles

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Data Source

PatentUS10286678B2Inkjet printer with air bubble discharge function
Publication Date: 2019.05.14 RISO KAGAKU CORP
  • US10286678B2 patent drawing
  • US10286678B2 patent drawing
  • US10286678B2 patent drawing

AI summary

An inkjet printer includes: a closing unit configured to close at least part of an ink passage connected to an inkjet head to form a closed passage; a negative pressure generator configured to generate a negative pressure in the closed passage; an ink deliverer configured to deliver ink to the inkjet head via the ink passage; and a controller. The controller: drives the closing unit to form the closed passage; drives the negative pressure generator to generate the negative pressure in the closed passage; and, upon the negative pressure in the closed passage reaching a prescribed pressure, stops the negative pressure generator while driving the closing unit to release closure of the at least part of the ink passage, and drives the ink deliverer to discharge an air bubble together with the ink in the at least part of ink passage from the inkjet head.