Inkjet Head Cleaning Device With Segmented Suction

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Solution Overview

Problem

Existing cleaning devices for liquid jet heads with guard members face challenges in efficiently cleaning the jet plate while preventing cleaning liquid from leaking along the guard member's opening, which can lead to contamination and reduced cleaning efficiency.

Innovation Solution

A cleaning device with a holder that moves relative to the liquid jet head, featuring a jet section, a wipe part with a width smaller than the guard member's opening, and suction sections ahead and behind the wipe part to capture any leaked cleaning liquid, ensuring effective cleaning and preventing leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the wipe part width is reduced to fit through the guard member opening, then the cleaning device can access the jet plate, but cleaning liquid leaks along the opening and contaminates peripheral areas

Engineering Contradiction:
Improveaccess to jet plateVSAvoidcleaning liquid leakage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A holder is introduced as an intermediary component that receives cleaning liquid at its rear end and transports it to the front end for discharge onto the jet plate. This mediator structure prevents cleaning liquid from leaking along the guard member opening while ensuring proper delivery to the cleaning area

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The holder utilizes fluid dynamics principles to contain and transport cleaning liquid through its internal passage from rear to front, preventing uncontrolled leakage along the opening while maintaining efficient delivery to the jet plate surface

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Ease of operation

If the wipe part width is reduced to fit through the guard member opening, then the cleaning device can access the jet plate, but the cleaning efficiency decreases

Engineering Contradiction:
Improveaccess to jet plateVSAvoidcleaning efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The holder's internal fluid passage system efficiently delivers cleaning liquid to the front end where it is discharged onto the jet plate, compensating for the reduced wipe part width by ensuring adequate liquid supply for effective cleaning

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The cleaning mechanism transitions from relying solely on wipe part contact to a combined approach where cleaning liquid delivery through the holder's three-dimensional structure provides the necessary cleaning action, offsetting the limited width of the wipe part

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If the holder is provided with both first and second suction sections, then cleaning liquid leakage is prevented, but the device complexity increases

Engineering Contradiction:
Improvecleaning liquid leakage preventionVSAvoidsuction section configuration
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The suction function is divided into two separate suction sections positioned at different locations, each handling specific leakage prevention tasks. This segmentation allows for targeted control of cleaning liquid at different points in the system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The suction sections act as intermediary control elements that actively manage cleaning liquid flow, creating negative pressure zones to prevent leakage while maintaining the simplicity of the overall holder structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device efficiently cleans the jet plate with the guard member in place, enhancing cleaning performance by maintaining the cleaning liquid's wetness on the wipe part and preventing leakage, thus maintaining the cleanliness of the liquid jet head.

Implementation Method 1

a first suction section disposed ahead of the jet section and the wipe part in the moving direction of the holder, and a second suction section disposed posterior to the jet section and the wipe part in the moving direction of the holder

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS12049085B2Cleaning device for liquid jet head
Publication Date: 2024.07.30 SII PRINTEK INC
  • US12049085B2 patent drawing
  • US12049085B2 patent drawing
  • US12049085B2 patent drawing

AI summary

There is provided a cleaning device for a liquid jet head which can efficiently clean a jet plate attached with a guard member while preventing cleaning liquid from being leaked along an opening of the guard member. The cleaning device for the inkjet head includes a holder moving relatively to the inkjet head, wherein the holder includes a jet section for jetting the cleaning liquid toward a nozzle guard of the inkjet head, a wipe part which has a width in a width direction perpendicular to a moving direction of the holder smaller than a width of an opening of the nozzle guard, and which wipes a nozzle plate due to a movement of the holder, a first suction section disposed ahead of the jet section and the wipe part in the moving direction of the holder, and a second suction section disposed posterior to the jet section and the wipe part in the moving direction of the holder.