Ink-jet Printer Discharge Timing Control for Nozzle Inclination

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Solution Overview

Problem

Ink-jet printers face issues with image quality due to deviations in ink landing positions, leading to uneven margins and blank spaces on the recording medium, especially when nozzle alignment and transport direction are not parallel to the sub scanning direction.

Innovation Solution

An ink-jet printer system that adjusts ink discharge timing based on the alignment and transport direction of nozzles relative to the sub scanning direction, ensuring ink droplets land correctly by deviating the discharge timing for nozzles on the upstream and downstream sides to minimize positional deviations and maintain image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the ink discharge timing is adjusted to correct nozzle alignment inclination, then the image quality is improved, but the difference in margin lengths on the recording medium increases

Engineering Contradiction:
Improveimage qualityVSAvoidmargin length
Core Design Contradiction:
Manufacturing precisionVSLength of stationary object

Solution Approach 1:

The patent applies local quality by differentiating the ink discharge timing control based on the positional relationship between the nozzle alignment direction and transport direction. Specifically, when the alignment direction is inclined relative to the transport direction, the discharge timing is selectively adjusted only for nozzles in the inclined direction while maintaining reference timing for others. This localized adjustment corrects image quality issues without uniformly affecting all margins, thereby resolving the contradiction between improving image quality and maintaining uniform margin lengths.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If the ink discharge timing is advanced or delayed based on nozzle inclination, then the ink landing position deviation is reduced, but the discharge timing control complexity increases

Engineering Contradiction:
Improveink landing position accuracyVSAvoiddischarge timing control
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements preliminary action by pre-determining the discharge timing adjustments based on the known inclination relationship between nozzle alignment and transport directions. The control unit stores predetermined timing adjustments for different nozzle positions and applies them automatically during operation. This eliminates the need for real-time calculation and complex dynamic adjustments, thereby reducing control complexity while maintaining high landing position accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system incorporates feedback mechanisms to detect the actual ink landing positions and compare them with target positions. Based on this feedback, the control unit automatically adjusts the discharge timing for subsequent scans. This closed-loop control simplifies the overall system by using empirical data to guide timing adjustments rather than requiring complex theoretical calculations, thus resolving the contradiction between precision and control complexity.

Inventive Principle:
Principle #23Feedback

3Manufacturing precision

If the ink discharge timing is adjusted for each scanning operation, then the ink landing position accuracy is improved, but the recording time increases

Engineering Contradiction:
Improveink landing position accuracyVSAvoidrecording time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-calculating and storing the optimal discharge timing adjustments for each nozzle position based on the known inclination angle. During actual recording operations, the system simply retrieves and applies these pre-determined timing values without performing complex real-time calculations. This approach maintains high landing position accuracy while minimizing the time penalty, as the computationally intensive work is done beforehand rather than during each scan.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8998363B2Ink-jet printer
Publication Date: 2015.04.07 BROTHER KOGYO KK
  • US8998363B2 patent drawing
  • US8998363B2 patent drawing
  • US8998363B2 patent drawing

AI summary

An ink-jet printer which records an image by discharging an ink onto a recording medium includes: an ink-jet head having nozzles for discharging ink droplets; a carriage which makes the ink-jet head to scan in a main scanning direction; a transport mechanism which transports the recording medium in a transporting direction intersecting the main scanning direction; and a discharge controller configured to control the ink-jet head to discharge the ink droplets from the nozzles. The discharge controller is configured to change a discharge timing of the ink droplets from reference timing to deviate the landing positions of the ink droplets in a case that at least one of the alignment direction of the nozzles and the transport direction is inclined with respect to a sub scanning direction perpendicular to the main scanning direction.