Inkjet Scanner Edge Detection Speed Control

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Solution Overview

Problem

Existing ink-jet recording apparatuses face challenges in achieving high-speed marginless image recording due to the time-consuming process of detecting the edge positions of the recording medium, which hinders efficient image recording across the entire medium.

Innovation Solution

An image recording apparatus and method that incorporates a conveying mechanism and a scanning carriage with a detector to quickly sense the edges of the recording medium, allowing for precise detection and control of the scanning carriage's speed to optimize edge detection across the medium, enabling high-speed marginless recording.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the media sensor moves at low speed to detect edge positions accurately, then the detection precision is improved, but the image recording time increases

Engineering Contradiction:
Improveedge position detection precisionVSAvoidimage recording time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent divides the recording medium into multiple detection regions (leading edge detection region and intermediate detection region) and uses multiple detectors to simultaneously detect edge positions in different areas. This segmentation allows the system to detect all necessary edge positions in parallel rather than sequentially, improving detection speed while maintaining precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary detection of edge positions in the leading edge detection region before the main recording process. By detecting edge positions in advance and storing them, the system prepares the necessary information beforehand, allowing the recording process to proceed without waiting for sequential detection, thus reducing overall recording time.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If the media sensor is mounted on the carriage to detect edge positions, then the detection capability is improved, but the recording speed decreases

Engineering Contradiction:
Improveedge position detection capabilityVSAvoidrecording speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent combines multiple detectors and detection regions into a single integrated detection system mounted on the carriage. By merging the detection functions into one unified system that operates simultaneously across multiple regions, the patent achieves both comprehensive detection capability and high recording speed without the need for sequential operations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from one-dimensional sequential detection to two-dimensional simultaneous detection by arranging detectors across multiple regions (leading edge and intermediate regions) that can detect edge positions in parallel. This dimensional change in the detection approach allows the system to gather all necessary information simultaneously rather than sequentially, improving productivity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables rapid and accurate detection of the recording medium's edges, significantly reducing the time required for image recording and enhancing the efficiency of marginless recording processes.

Implementation Method 1

Light transmitted from the light transmitting element is reflected on a recording medium and the presence of a recording medium is detected as the light receiving element receives the reflected light

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS7641301B2Image recording appartus and image recording method
Publication Date: 2010.01.05 BROTHER KOGYO KK
  • US7641301B2 patent drawing
  • US7641301B2 patent drawing
  • US7641301B2 patent drawing

AI summary

An image recording apparatus includes a conveying mechanism for conveying a recording medium in a conveying direction, and a scanning carriage including a recording head for and a detector. The detector detects a first edge and a second edge of the recording medium in a leading edge detection region and in an intermediate detection region located between the leading edge detection region and the trailing edge of the recording medium. The scanning carriage moves in a scanning direction orthogonal to the conveying direction. Moreover, the image recording apparatus includes a storing unit for storing a first position of the first edge and a second position of the second edge, which are detected by the detector. The image recording apparatus further includes a controller for controlling movement of the scanning carriage. The controller controls a moving speed of the scanning carriage, such that the detector detects across the recording medium in the scanning direction including the first edge and the second edge. The detector detects the first and the second edge according to the first position of the first and the second position of the second edge in a leading edge detection region.