Inkjet Encapsulating Composition for Thin OLED Moisture Barriers

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Solution Overview

Problem

Organic electronic devices, such as OLEDs, are susceptible to oxidation and moisture penetration, leading to durability issues and requiring effective encapsulation to enhance their lifespan and performance.

Innovation Solution

An encapsulating composition comprising specific monomers, crosslinking agents, and additives, designed for inkjet application, forms a thin, low dielectric constant layer that provides moisture and oxygen barrier properties, ensuring excellent curing sensitivity and adhesive strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional encapsulation methods are used to block moisture and oxygen, then durability is improved, but device thickness increases and dielectric constant characteristics deteriorate

Engineering Contradiction:
ImprovedurabilityVSAvoiddevice thickness
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent employs an organic encapsulation layer with thickness of 1-20 μm that provides effective moisture and oxygen barrier properties. This thin film approach maintains device durability while minimizing thickness increase, directly resolving the contradiction between protection and thinness.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The encapsulation layer is formulated as a composite organic material system with specific molecular structures (including siloxane groups and aromatic rings) that provides both barrier functionality and low dielectric constant characteristics, achieving multiple functions in a single thin layer.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If thicker encapsulation layers are used to improve barrier properties, then moisture blocking is improved, but dielectric constant increases and display performance deteriorates

Engineering Contradiction:
Improvemoisture penetrationVSAvoiddielectric constant
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent changes the chemical composition parameters of the encapsulation layer by incorporating specific functional groups (siloxane, aromatic rings) and controlling molecular weight distribution, achieving high barrier performance with low dielectric constant in a thin layer configuration.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The thin film design (1-20 μm) with optimized composition provides sufficient moisture blocking capability without requiring increased thickness, thereby maintaining low dielectric constant and excellent display characteristics.

Inventive Principle:
Principle #30Flexible shells and thin films

3Object-affected harmful factors

If traditional encapsulation materials are used, then barrier properties are improved, but adhesive strength to organic electronic elements deteriorates

Engineering Contradiction:
Improveoxygen penetrationVSAvoidadhesive strength
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The encapsulation layer formulation incorporates specific functional groups (siloxane groups, aromatic rings) that provide localized adhesive functionality at the interface with organic electronic elements, while maintaining overall barrier properties and low dielectric constant throughout the layer.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The multi-component organic encapsulation system combines materials with complementary properties: some components provide barrier functionality, others provide adhesive characteristics, achieving both strong bonding and effective protection.

Inventive Principle:
Principle #40Composite materials

4Duration of action of stationary object

If encapsulation layers are applied to protect organic electronic devices, then lifetime is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedevice lifetimeVSAvoidencapsulation structure
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The organic encapsulation layer serves multiple functions simultaneously: moisture barrier, oxygen barrier, adhesive bonding, and electrical insulation. This multi-functionality in a single layer simplifies the overall encapsulation structure while extending device lifetime.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The formulated organic encapsulation material integrates multiple functional components into a single application layer, providing comprehensive protection without requiring multiple separate encapsulation layers, thereby reducing manufacturing complexity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The encapsulating composition effectively blocks moisture and oxygen, enabling a long lifespan for organic electronic devices, supports top-emitting designs, and maintains low dielectric constants, suitable for thin displays.

Implementation Method 1

the encapsulating composition which can effectively block moisture or oxygen introduced into an organic electronic device from the outside

Methodology Applied
Scientific EffectPermeation barrier: Permeation

Implementation Method 2

can provide a thin display having low dielectric constant characteristics

Methodology Applied
Scientific EffectDielectric property: Dielectric

Data Source

PatentEP3878921B1Encapsulating composition
Publication Date: 2026.03.11 LG CHEM LTD
  • EP3878921B1 patent drawingFigure 1~2
  • EP3878921B1 patent drawing
  • EP3878921B1 patent drawing

AI summary

The present disclosure relates to an encapsulating composition and an organic electronic device comprising the same, and provides an encapsulating composition which can effectively block moisture or oxygen introduced into an organic electronic device from the outside to secure the lifetime of the organic electronic device, can implement a top-emitting organic electronic device, can be applied in an inkjet method and can provide a thin display having low dielectric constant characteristics.