Inkjet Head Maintenance with Adaptive Discharge Amounts

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Solution Overview

Problem

Existing ink-jet printers lack the ability to adjust ink discharge amounts during maintenance operations based on user preferences regarding ink consumption versus image quality, leading to uniform but potentially suboptimal ink usage.

Innovation Solution

A liquid ejection apparatus with a head, signal generator, discharge mechanism, controller, and memory that diagnoses nozzle defectiveness and allows users to input preferred discharge amounts, adjusting the association of defectiveness levels with discharge amounts to customize maintenance operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a uniform amount of ink is discharged in the maintenance operation, then the maintenance procedure is simple and consistent, but the ink consumption cannot be optimized according to user preferences for image quality versus ink savings

Engineering Contradiction:
Improveability to adjust ink discharge amountVSAvoidcomplexity of maintenance operation
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic adjustment of ink discharge amounts by storing multiple discharge amount settings in the memory unit and selecting appropriate discharge amounts based on nozzle defectiveness degree and user preferences. The controller dynamically changes discharge amounts during maintenance operations, transitioning from fixed uniform discharge to adaptive variable discharge based on real-time nozzle condition assessment.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of ink discharge amount from a fixed uniform value to variable values based on nozzle defectiveness classification. The memory unit stores multiple discharge amount parameters, and the controller selects and applies appropriate parameters according to the diagnosed nozzle condition, enabling optimization between ink conservation and image quality restoration.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a large amount of ink is discharged to restore ejection defective nozzles, then image quality is improved, but ink consumption increases

Engineering Contradiction:
Improvenozzle ejection functionVSAvoidink consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent applies local quality by differentiating maintenance treatment for different nozzle groups based on their defectiveness degree. Instead of uniform treatment, the system classifies nozzles into different defectiveness categories and applies customized discharge amounts to each category, optimizing ink usage for each specific nozzle condition rather than applying a blanket approach to all nozzles.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements partial action by discharging ink in controlled amounts specific to each nozzle's defectiveness level. For nozzles with minor defects, smaller discharge amounts are sufficient, while nozzles with severe defects receive larger discharge amounts. This prevents excessive ink discharge for nozzles that require minimal intervention, thereby reducing overall ink consumption while maintaining necessary restoration effectiveness.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11524500B2Liquid ejection apparatus and system including liquid ejection apparatus
Publication Date: 2022.12.13 BROTHER KOGYO KK
  • US11524500B2 patent drawing
  • US11524500B2 patent drawing
  • US11524500B2 patent drawing

AI summary

There is provided a liquid ejection apparatus, including: a head; a signal output circuit; a discharge mechanism; a controller; and a memory in which association information is stored. The controller is configured to: diagnose a degree of defectiveness of the head based on a signal from the signal output circuit; and receive, from a user, an input of discharge amount information. In response to the input of the discharge amount information, the controller is configured to: control the discharge mechanism to discharge a liquid by a discharge amount corresponding to the discharge amount information; and change the association in the association information based on the discharge amount corresponding to the discharge amount information and a discharge amount that corresponds to the degree of the defectiveness of the head.