Inkjet Head Recovery via Backflow to Prevent Residue

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Solution Overview

Problem

Conventional ink-jet recording apparatuses face issues where cleaning liquid can be left around cleaning liquid supplying openings after recovery processing, leading to soiling of recording media and internal device components.

Innovation Solution

A recording head recovery system that includes a liquid supply mechanism with a pump and controller to perform cleaning liquid supplying, wiping, and backflow operations, ensuring the cleaning liquid is retained and subsequently reversed to prevent residue around the openings, thereby preventing soiling of media and internal components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cleaning liquid is supplied from cleaning liquid supplying openings during recovery processing, then the ink ejection face can be cleaned effectively, but cleaning liquid may be left around the openings causing soiling of recording media and internal components

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidsoiling of recording media and internal components
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies reverse flow operation where the liquid supply mechanism reverses the direction of cleaning liquid flow after the wiping operation. The cleaning liquid that was initially supplied from the cleaning liquid supplying openings flows backward toward these openings, creating negative pressure that draws residual liquid back and prevents it from dropping or attaching to recording media. This inversion of flow direction resolves the contradiction by maintaining cleaning effectiveness while eliminating the harmful soiling effect.

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If cleaning liquid is supplied in sufficient quantity to ensure thorough cleaning, then cleaning performance is improved, but excess cleaning liquid may drop and soil internal components

Engineering Contradiction:
Improvecleaning performanceVSAvoiddropping and soiling of internal components
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent recovers residual cleaning liquid by implementing a backflow operation where the liquid supply mechanism reverses flow direction to draw cleaning liquid back toward the cleaning liquid supplying openings. This recovery process prevents excess cleaning liquid from dropping and soiling internal components while maintaining sufficient cleaning performance during the initial supply phase.

Inventive Principle:
Principle #34Discarding and recovering

3Productivity

If the wiper retains cleaning liquid on the ink ejection face during wiping, then cleaning efficiency is improved, but residual cleaning liquid may attach to recording medium when it touches the head

Engineering Contradiction:
Improvecleaning efficiencyVSAvoidattachment to recording medium
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent implements a continuous process where the backflow operation immediately follows the wiping operation without interruption. The liquid supply mechanism continuously operates to reverse the flow direction and draw residual cleaning liquid back, ensuring that the useful action of preventing soiling continues throughout the recovery process. This continuous action maintains high cleaning efficiency while eliminating the harmful effect of liquid attachment to recording media.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively cleans the ink ejection face while preventing cleaning liquid from attaching to or dropping onto recording media or internal components, maintaining device cleanliness and performance.

Implementation Method 1

a liquid supply mechanism which is provided in the cleaning liquid supplying path and which includes a liquid supplying pump for supplying the cleaning liquid in the cleaning liquid tank to the recording head

Methodology Applied
Scientific EffectPump: Pump

Implementation Method 2

wiping operation for wiping the ink ejection face while the wiper retains the cleaning liquid

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Implementation Method 3

backflow operation for controlling the liquid supply mechanism to make the cleaning liquid in the cleaning liquid supplying path to flow backward in a direction pointing from the cleaning liquid supplying openings to the cleaning liquid tank

Methodology Applied
Scientific EffectReverse flow:

Data Source

PatentUS11571902B2Recording head recovery system, ink-jet recording apparatus therewith, and recording head recovery method
Publication Date: 2023.02.07 KYOCERA DOCUMENT SOLUTIONS INC
  • US11571902B2 patent drawing
  • US11571902B2 patent drawing
  • US11571902B2 patent drawing

AI summary

A recording head recovery system includes a recording head, a cleaning liquid tank for storing cleaning liquid, a cleaning liquid supplying path which connects together the cleaning liquid tank and the recording head, a liquid supply mechanism which is provided in the cleaning liquid supplying path, and a controller. The controller performs recording head recovery operation including cleaning liquid supplying operation for supplying the cleaning liquid from liquid supplying openings of the recording head, wiping operation for wiping an ink ejection face of the recording head while a wiper retains the cleaning liquid, and backflow operation for controlling the liquid supply mechanism to make the cleaning liquid in the cleaning liquid supplying path to flow from the cleaning liquid supplying openings to the cleaning liquid tank.