Inkjet Head Drive Waveform Control for Noise Reduction

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Solution Overview

Problem

Conventional inkjet head driving methods face challenges in ejecting liquid drops of different sizes with high precision and speed, leading to noise generation and misregistration issues due to narrow pulse intervals and the use of limited voltage, which affects image quality and printing efficiency.

Innovation Solution

A device and method for driving a liquid-drop ejection head that includes a drive-waveform control unit to selectively apply pulses to a pressure generating element, ensuring a specific timing for waveform turn-off with minimal voltage fluctuation, allowing for the ejection of different-sized liquid drops from the same nozzle while reducing noise and misregistration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple pulses are applied to eject liquid drops of different sizes, then gray scale recording capability is improved, but noise is generated due to narrow pulse intervals

Engineering Contradiction:
Improvegray scale recording capabilityVSAvoidnoise
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The pulse train is segmented into multiple individual pulses with different widths, where each pulse corresponds to a specific gray level. By selectively applying pulses of different widths (e.g., first pulse with width T1, second pulse with width T2), the system can eject liquid drops of different sizes to achieve gray scale recording while controlling noise through precise pulse timing and width variation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pulse width is dynamically adjusted based on the desired gray level. The drive waveform includes pulses with varying widths where the pulse width is changed according to the ejection amount requirement. This dynamic pulse width modulation allows the system to eject liquid drops of different sizes from the same nozzle while maintaining control over noise generation through optimized pulse timing.

Inventive Principle:
Principle #15Dynamics

2Productivity

If pulse interval is narrowed to increase printing speed, then productivity is improved, but misregistration occurs between ejected liquid drops

Engineering Contradiction:
Improveprinting speedVSAvoidlanding accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The system employs periodic pulse trains with optimized intervals to eject liquid drops at controlled rates. By designing the pulse interval to account for liquid drop flight time and combining drops in the air, the system achieves high printing speed while maintaining landing accuracy. The periodic action allows multiple pulses to be applied within one printing cycle, with the interval carefully calibrated to prevent misregistration.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The pulse widths are pre-calculated and designed based on the desired liquid drop ejection amounts and flight characteristics. The drive waveform is preliminarily optimized with specific pulse width relationships (e.g., T1 > T2 > T3) to ensure that liquid drops ejected at different times will land at the correct positions, preventing misregistration while enabling high-speed operation.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If limited voltage is applied to simplify waveform generating unit, then device complexity is reduced, but ability to eject different sized drops is compromised

Engineering Contradiction:
Improvewaveform generating unit complexityVSAvoidliquid drop size variation capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system achieves liquid drop size variation by changing the pulse width parameter within a standardized voltage waveform, rather than using multiple different voltage levels. The drive waveform maintains a consistent voltage amplitude but varies the pulse duration (width) to control ejection amount. This approach simplifies the waveform generating unit while preserving the ability to eject different sized drops through precise timing control.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

A single standardized voltage waveform template is used for all gray levels, with only the pulse width parameter being modified. This universal waveform design allows the same basic drive circuit to generate multiple pulse types (different widths) by simple timing control, reducing device complexity while maintaining full gray scale recording capability through parameter variation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise ejection of varying liquid drop sizes with reduced noise and improved landing accuracy, enhancing image quality and printing efficiency while maintaining cost-effectiveness and high-speed operation.

Implementation Method 1

a piezoelectric element which generates pressure by deformation when a voltage is applied

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS8702188B2Device and method for driving liquid-drop ejection head and image forming apparatus
Publication Date: 2014.04.22 RICOH CO LTD
  • US8702188B2 patent drawing
  • US8702188B2 patent drawing
  • US8702188B2 patent drawing

AI summary

An OFF timing of a drive waveform is set to be concentrated on a position of the drive waveform where a long time with substantially no voltage fluctuation can be ensured, and a pulse present before the position timewise is sequentially selected and applied to a pressure generating element.