Inkjet Recording Head Ejection Failure Detection Priority Control

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Solution Overview

Problem

Existing recording apparatuses face challenges in evenly determining ejection failure across multiple ejection ports due to shared detection circuits, leading to uneven selection of ejection ports for failure determination, which affects image quality.

Innovation Solution

A recording apparatus with a recording head, acquisition unit, control unit, selection unit, and determination unit that selects ejection ports based on predetermined priority orders and updates these orders to ensure even ejection failure determination across pixel rows, allowing for simultaneous ejection operation and failure detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a shared detection circuit is used for multiple ejection ports, then device complexity is reduced, but ejection failure determination becomes uneven across different ejection ports

Engineering Contradiction:
Improvedetection circuit configurationVSAvoidejection failure determination accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent segments the ejection ports into groups and assigns different priority orders to ejection ports in different pixel rows. By dividing the determination process into sequential steps with prioritized selection, the system achieves even coverage across all ejection ports while using a shared detection circuit, thus resolving the contradiction between device complexity and measurement precision.

Inventive Principle:
Principle #1Segmentation

2Productivity

If priority order for ejection port selection is offset by one for each pixel row, then ejection ports are selected preferentially, but ejection failure determination becomes uneven and affects image quality

Engineering Contradiction:
Improveejection failure detection efficiencyVSAvoidimage quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent dynamically adjusts the priority order of ejection ports based on pixel row position. Instead of using a fixed priority order, the system modifies priorities dynamically for each pixel row to ensure even distribution of ejection failure determination across all ejection ports, thereby maintaining image quality while preserving detection efficiency.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If ejection failure determination is performed for all ejection ports simultaneously, then detection coverage is improved, but detection circuit resources are overloaded

Engineering Contradiction:
Improveejection failure detection coverageVSAvoiddetection circuit resource allocation
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements periodic action by performing ejection failure determination in sequential steps rather than simultaneously. The system determines ejection failure for ejection ports in a prioritized sequence across different pixel rows, allowing the shared detection circuit to handle one ejection port at a time systematically, thus achieving comprehensive coverage without overloading the detection circuit resources.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables even determination of ejection failure across all ejection ports, improving image quality by ensuring consistent and accurate detection of ejection failures, even when shared detection circuits are used.

Implementation Method 1

residual vibration in a pressure chamber when a piezoelectric element is driven

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

residual vibration in a pressure chamber when a piezoelectric element is driven is detected by using a detection circuit

Methodology Applied
Scientific EffectVibration detection: Vibration

Data Source

PatentUS10507646B2Recording apparatus and recording method
Publication Date: 2019.12.17 CANON KK
  • US10507646B2 patent drawing
  • US10507646B2 patent drawing
  • US10507646B2 patent drawing

AI summary

Priority order is updated so that an ejection port that is selected as an ejection port subjected to ejection failure determination in a pixel row in which a previous ejection operation is to be performed has the lowest priority order, which is used for selecting an ejection port subjected to ejection failure determination, in a pixel row in which a subsequent ejection operation is to be performed.