Inkjet Printer Head Flushing via Segmented Cap and Receiver Operations
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Solution Overview
Problem
Inkjet printers face the challenge of ink being discharged outside the flushing box during the discharge flushing operation due to limited time and fast movement of the recording head, leading to potential ink misplacement.
Innovation Solution
The printer incorporates a cap and a flushing receiving member positioned in the discharge direction, with a processor executing instructions for a first flushing operation discharging ink towards the cap and a second operation discharging ink towards the flushing receiving member, ensuring ink is directed correctly during movement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If the recording head moves fast during discharge flushing operation, then productivity is improved, but ink may land outside the flushing box
Solution Approach 1:
The flushing operation is divided into two distinct phases: a first flushing operation where the recording head is stationary and discharges ink toward the cap, and a second flushing operation where the recording head moves in the main scanning direction while discharging ink toward the flushing receiving member. This segmentation allows the system to achieve both reliable ink containment during the stationary phase and high productivity during the moving phase.
Solution Approach 2:
The first flushing operation performs preliminary ink discharge toward the cap before the recording head begins its movement during the second flushing operation. This preliminary action ensures that a portion of the ink is contained reliably before the high-speed movement occurs, preventing ink from landing outside the flushing receiving member while still allowing fast movement during the second operation.
2Productivity
If the discharge flushing operation is performed while the recording head moves over the flushing box, then productivity is improved, but the time period for flushing is limited
Solution Approach 1:
The flushing operation is segmented into two temporal phases: the first flushing operation occurs while the recording head is stationary, and the second flushing operation occurs while the recording head moves. This segmentation extends the total flushing duration beyond what would be possible during movement alone, while maintaining high productivity by utilizing both stationary and moving periods for flushing.
Solution Approach 2:
The flushing operation continues without interruption by performing the first flushing operation during the stationary period and then seamlessly transitioning to the second flushing operation during movement. This continuity ensures that the total flushing duration is maximized while maintaining productivity, as the useful action of flushing ink is performed throughout both phases without idle time.
3Device complexity
If a single flushing operation is used, then device complexity is reduced, but ink containment reliability is insufficient
Solution Approach 1:
The flushing operation is segmented into two distinct operations with different functions: the first flushing operation discharges ink toward the cap for containment, and the second flushing operation discharges ink toward the flushing receiving member while moving. This segmentation improves reliability by addressing different containment needs through separate operations, while the overall system complexity remains manageable as both operations use the same recording head and flushing mechanism.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration reduces the likelihood of ink landing outside the flushing receiving member while allowing for faster and more efficient flushing operations, enhancing print quality and reliability.
Implementation Method 1
The cap is configured to closely adhere to the nozzle surface
Implementation Method 2
The head is configured to print an image on a print medium by discharging ink onto the print medium
Data Source
AI summary
A printer includes a head, a flushing receiving member, a cap, and a processor. The head is provided with a nozzle surface intersecting a discharge direction and configured to move in a main scanning direction. The flushing receiving member is positioned in the discharge direction with respect to a movement path of the head in the main scanning direction. The cap is configured to closely adhere to the nozzle surface. The cap and the flushing receiving member are arranged in the main scanning direction. The processor performs flushing processing including a first flushing operation of discharging ink from the head toward the cap, and a second flushing operation of discharging the ink toward the flushing receiving member and print processing, after the flushing processing, of discharging the ink from the head onto the print medium while moving the head in the main scanning direction.


