Inkjet Printer Head Flushing via Segmented Cap and Receiver Operations

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Solution Overview

Problem

Inkjet printers face the challenge of ink being discharged outside the flushing box during the discharge flushing operation due to limited time and fast movement of the recording head, leading to potential ink misplacement.

Innovation Solution

The printer incorporates a cap and a flushing receiving member positioned in the discharge direction, with a processor executing instructions for a first flushing operation discharging ink towards the cap and a second operation discharging ink towards the flushing receiving member, ensuring ink is directed correctly during movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the recording head moves fast during discharge flushing operation, then productivity is improved, but ink may land outside the flushing box

Engineering Contradiction:
Improvemovement speed of recording headVSAvoidink containment accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The flushing operation is divided into two distinct phases: a first flushing operation where the recording head is stationary and discharges ink toward the cap, and a second flushing operation where the recording head moves in the main scanning direction while discharging ink toward the flushing receiving member. This segmentation allows the system to achieve both reliable ink containment during the stationary phase and high productivity during the moving phase.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first flushing operation performs preliminary ink discharge toward the cap before the recording head begins its movement during the second flushing operation. This preliminary action ensures that a portion of the ink is contained reliably before the high-speed movement occurs, preventing ink from landing outside the flushing receiving member while still allowing fast movement during the second operation.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the discharge flushing operation is performed while the recording head moves over the flushing box, then productivity is improved, but the time period for flushing is limited

Engineering Contradiction:
Improveflushing operation efficiencyVSAvoidtime period over which recording head passes over flushing box
Core Design Contradiction:
ProductivityVSDuration of action of moving object

Solution Approach 1:

The flushing operation is segmented into two temporal phases: the first flushing operation occurs while the recording head is stationary, and the second flushing operation occurs while the recording head moves. This segmentation extends the total flushing duration beyond what would be possible during movement alone, while maintaining high productivity by utilizing both stationary and moving periods for flushing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flushing operation continues without interruption by performing the first flushing operation during the stationary period and then seamlessly transitioning to the second flushing operation during movement. This continuity ensures that the total flushing duration is maximized while maintaining productivity, as the useful action of flushing ink is performed throughout both phases without idle time.

Inventive Principle:
Principle #20Continuity of useful action

3Device complexity

If a single flushing operation is used, then device complexity is reduced, but ink containment reliability is insufficient

Engineering Contradiction:
Improvenumber of flushing operationsVSAvoidink containment accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The flushing operation is segmented into two distinct operations with different functions: the first flushing operation discharges ink toward the cap for containment, and the second flushing operation discharges ink toward the flushing receiving member while moving. This segmentation improves reliability by addressing different containment needs through separate operations, while the overall system complexity remains manageable as both operations use the same recording head and flushing mechanism.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the likelihood of ink landing outside the flushing receiving member while allowing for faster and more efficient flushing operations, enhancing print quality and reliability.

Implementation Method 1

The cap is configured to closely adhere to the nozzle surface

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

The head is configured to print an image on a print medium by discharging ink onto the print medium

Methodology Applied
Scientific EffectInkjet discharge:

Data Source

PatentUS20240424794A1Printer, control method, and non-transitory computer-readable medium storing computer-readable instructions
Publication Date: 2024.12.26 BROTHER KOGYO KK
  • US20240424794A1 patent drawing
  • US20240424794A1 patent drawing
  • US20240424794A1 patent drawing

AI summary

A printer includes a head, a flushing receiving member, a cap, and a processor. The head is provided with a nozzle surface intersecting a discharge direction and configured to move in a main scanning direction. The flushing receiving member is positioned in the discharge direction with respect to a movement path of the head in the main scanning direction. The cap is configured to closely adhere to the nozzle surface. The cap and the flushing receiving member are arranged in the main scanning direction. The processor performs flushing processing including a first flushing operation of discharging ink from the head toward the cap, and a second flushing operation of discharging the ink toward the flushing receiving member and print processing, after the flushing processing, of discharging the ink from the head onto the print medium while moving the head in the main scanning direction.