Inkjet Nozzle Timing Control for Landing Position Deviation

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Solution Overview

Problem

Ink jet recording apparatuses face issues with landing position deviation and reduced print quality due to air currents affecting ink droplets ejected from nozzles, especially at end portions, leading to irregular printing density and complexity in adjusting flight directions.

Innovation Solution

A control unit selectively drives nozzles in a nozzle row to adjust discharge timing of end portion nozzles relative to other nozzles, ensuring consistent flight speed and weight per droplet without increasing ink droplet weight, thereby minimizing air current influence and landing position deviations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If ink droplets are discharged at the same time from consecutive nozzles, then productivity is improved, but manufacturing precision deteriorates due to landing position deviation

Engineering Contradiction:
Improvedischarge speedVSAvoidlanding position
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by adjusting the discharge timing of end portion nozzles in advance. Specifically, the control unit causes nozzles at the end portions of the nozzle row to discharge ink droplets at different timings compared to intermediate nozzles, thereby preemptively compensating for the air current effects that would otherwise cause landing position deviation. This timing adjustment is performed before the droplets are discharged, preventing the precision problem while maintaining high productivity.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If flight speed of ink droplets from end nozzles is increased, then manufacturing precision is improved by reducing landing position deviation, but weight of moving object increases leading to reduced print quality

Engineering Contradiction:
Improvelanding positionVSAvoidink droplet weight
Core Design Contradiction:
Manufacturing precisionVSWeight of moving object

Solution Approach 1:

The patent applies parameter changes by modifying the discharge timing parameter rather than changing the flight speed or droplet weight. The control unit adjusts the temporal parameter (discharge timing) of end portion nozzles relative to intermediate nozzles, creating a time difference that compensates for air current effects. This approach achieves improved landing position precision without increasing droplet weight, thereby avoiding the trade-off between precision and print quality.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If two pressure generating elements are provided for one nozzle, then manufacturing precision is improved by adjusting flight direction, but device complexity increases

Engineering Contradiction:
Improveflight directionVSAvoidstructure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies the taking out principle by extracting the flight direction control function from the mechanical structure and transferring it to the control unit through timing adjustment. Instead of adding pressure generating elements to physically control droplet direction, the invention removes this structural requirement and achieves the same effect by controlling when each nozzle discharges its droplet. This significantly reduces device complexity while maintaining manufacturing precision.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces landing position deviations and maintains consistent printing density by synchronizing discharge timings and waveforms for nozzles, enhancing print quality without increasing ink droplet weight or complexity.

Implementation Method 1

drive elements such as piezoelectric actuators which generate pressure changes in an ink inside the flow paths

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS10286656B2Liquid ejecting apparatus, control device, recording system, control program of liquid ejecting apparatus, recording medium, and image forming method
Publication Date: 2019.05.14 SEIKO EPSON CORP
  • US10286656B2 patent drawing
  • US10286656B2 patent drawing
  • US10286656B2 patent drawing

AI summary

A liquid ejecting apparatus includes a nozzle row in which nozzles which discharge a liquid are provided to line up, drive elements for discharging the liquid from the nozzles, and a control unit which drives the drive elements, in which the control unit selects the nozzles which are necessary from the nozzle row based on recording data and causes the liquid to be discharged from the nozzles which are selected at a predetermined timing, and in which a nozzle group is configured by consecutive nozzles which are adjacent to each other among the nozzles which are selected at each timing and a discharge timing of the liquid to be discharged from the nozzles of end portions of the nozzle group is caused to deviate with respect to the discharge timing of the liquid to be discharged from the nozzles other than those of the end portions.