Inkjet Recorded Matter Static Suppression Low Humidity

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Solution Overview

Problem

Inkjet recorded matter experiences conveyance troubles due to static electricity generation in low-humidity environments, and struggles with abrasion resistance in varying environmental conditions.

Innovation Solution

A recorded matter comprising a recording medium with a recorded layer containing an organic solvent mixture of hexanediol and propylene glycol, and a resin blend of acrylic and urethane resins, where the urethane resin to acrylic resin mass ratio ranges from 0.1 to 0.7, is conveyed at a relative humidity of 40% or less, enhancing moisture retention and elasticity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If recorded matter is conveyed in low-humidity environments, then productivity is maintained, but static electricity generation causes conveyance troubles

Engineering Contradiction:
Improveconveyance reliabilityVSAvoidstatic electricity
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful static electricity effect into a beneficial one by controlling the friction between recorded matter and conveyor rollers. By optimizing surface properties and material selection, the friction that previously generated harmful static electricity is transformed to produce controlled electrostatic adhesion, enabling reliable conveyance in low-humidity environments without traditional anti-static measures

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes physical parameters of the recorded matter surface, including surface energy, friction coefficient, and electrostatic properties. By adjusting these parameters through specific coating materials and surface treatments, the recorded matter achieves optimal electrostatic characteristics for low-humidity conveyance, preventing both excessive static generation and insufficient adhesion

Inventive Principle:
Principle #35Parameter changes

2Strength

If resin composition is optimized for abrasion resistance, then durability is improved, but adaptability to various environmental conditions deteriorates

Engineering Contradiction:
Improveabrasion resistanceVSAvoidenvironmental adaptability
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The patent employs composite resin formulations combining multiple polymer types (acrylic resins, vinyl chloride resins, and other vinyl resins) with complementary properties. This composite approach achieves synergistic effects where the combination provides superior abrasion resistance while maintaining flexibility and environmental adaptability that single-resin systems cannot achieve

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies different resin components with specific local functions within the coating layer. Certain resin types concentrate in specific regions or provide specific properties (e.g., hardness in wear zones, flexibility in bulk), allowing the recorded matter to exhibit tailored properties for different environmental conditions while maintaining overall durability

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses static electricity-induced conveyance troubles and maintains high abrasion resistance in both low-humidity and high-temperature, high-humidity environments, ensuring reliable handling and durability of the recorded matter.

Implementation Method 1

enhancing moisture retention and elasticity

Methodology Applied
Scientific EffectMoisture retention: Absorption (physical)

Implementation Method 2

enhancing moisture retention and elasticity

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

maintains high abrasion resistance in both low-humidity and high-temperature, high-humidity environments

Methodology Applied
Scientific EffectAbrasion resistance: Abrasion

Data Source

PatentUS10301492B2Method of using recorded matter, recorded matter, and method of manufacturing recorded matter
Publication Date: 2019.05.28 RICOH CO LTD
  • US10301492B2 patent drawing
  • US10301492B2 patent drawing
  • US10301492B2 patent drawing

AI summary

A method of using recorded matter is provided. The method includes conveying a recorded matter at a relative humidity of 40% or less, where the recorded matter includes a recording medium and a recorded layer on the recording medium. The recorded layer includes an organic solvent, a colorant, and a resin. The organic solvent includes a hexanediol and a propylene glycol. The resin includes an acrylic resin and a urethane resin, where a mass ratio of the urethane resin to the acrylic resin ranges from 0.1 to 0.7.