Inkjet Recording Apparatus Switchback Path Drying

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Solution Overview

Problem

Continuous recording operations on multiple media in inkjet systems lead to decreased throughput due to the need to stop and dry the recording media, as existing methods require sequential stopping and drying, which slows down the process.

Innovation Solution

A recording apparatus with a conveyance path that includes an upstream path, a downstream path, and a switchback path, where the controller determines when to stop and dry the media by reversing the conveyance direction, allowing multiple sheets to be stopped and dried simultaneously in different sections of the path, thereby reducing overall stopping and drying time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the recording medium is stopped and dried in sequence in the downstream path, then the liquid jetted recording medium can be properly dried, but the throughput decreases

Engineering Contradiction:
Improvedrying qualityVSAvoidthroughput
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The conveyance path is divided into multiple sections: upstream path, downstream path, and switchback path. Multiple recording media are segmented into different sections for simultaneous drying, rather than drying them sequentially in a single location. This segmentation allows parallel processing of multiple media, improving throughput while maintaining drying quality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a spatial dimension to the drying process by creating multiple drying zones along the conveyance path. Instead of stopping all media at one location, the system utilizes different positions (upstream, downstream, switchback paths) as separate drying dimensions, allowing simultaneous drying of multiple media without sequential bottlenecks.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If multiple recording media are processed continuously, then productivity increases, but the complexity of controlling conveyance and drying increases

Engineering Contradiction:
Improvecontinuous recording throughputVSAvoidconveyance path control
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The conveyance system employs dynamic control where the conveyance unit can reversibly change direction to transport media to the switchback path. This dynamic capability allows flexible routing of multiple media through different path configurations, enabling complex multi-media processing without requiring proportionally complex additional hardware for each media type.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The switchback path serves multiple functions: it acts as a drying zone, a reversal path, and a temporary storage area. This multi-functional design allows a single conveyance path structure to handle multiple recording media simultaneously in different states (conveying, drying, reversing), reducing the need for separate dedicated paths for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10399366B2Recording apparatus
Publication Date: 2019.09.03 BROTHER KOGYO KK
  • US10399366B2 patent drawing
  • US10399366B2 patent drawing
  • US10399366B2 patent drawing

AI summary

There is provided a recording apparatus including a liquid jetting unit, a container unit, a receiving unit, a conveyance unit and a controller. The controller is configured to carry out: determining whether or not it is necessary to stop and dry the liquid jetted recording medium in the conveyance path and controlling the conveyance unit to stop the recording medium in the conveyance path under a condition that the controller determines that it is necessary to dry the recording medium.