Line-Type Inkjet Recording Apparatus Staggered Ejection Timing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The line-type ink-jet recording apparatus experiences fluid crosstalk due to shared ink chambers, leading to uneven ink ejection characteristics and printing noise, such as density variations and dot position inconsistencies.

Innovation Solution

The apparatus employs a conveyance mechanism, passage unit with common ink chambers, and actuators controlled by an actuator controller to eject ink from multiple nozzles at different timings within a printing cycle, varying the ejection timing for each nozzle to minimize fluid crosstalk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If actuators are driven at the same timing for simultaneous ink ejection, then productivity is improved, but fluid crosstalk occurs via common ink chambers causing printing noise and uneven density

Engineering Contradiction:
Improvesimultaneous ink ejection efficiencyVSAvoidfluid crosstalk and printing noise
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies periodic action by dividing ejection openings into multiple groups and controlling actuators to eject ink at different timings within a printing cycle. Each group ejects ink at a specific timing, creating a periodic ejection pattern that prevents fluid crosstalk while maintaining productivity. The actuator controller supplies ejection signals at different timings to different groups, ensuring that not all nozzles eject simultaneously, thus eliminating standing waves in common ink chambers.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent segments the ejection openings into multiple groups (first group, second group, etc.) and assigns different ejection timings to each group. This segmentation allows the system to maintain high productivity by keeping multiple nozzles active while preventing fluid crosstalk by staggering their operation. The segmentation is implemented through the actuator controller which manages the timing of each group independently.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If ink ejection timing is constant for each ejection opening, then device complexity is reduced, but fluid crosstalk with constant magnitude causes uneven density and dot position inconsistencies

Engineering Contradiction:
Improveejection timing control simplicityVSAvoidink ejection uniformity and dot position accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent introduces dynamics by varying the ejection timing for each ejection opening within a printing cycle. Instead of using a constant timing for all nozzles, the system dynamically adjusts the timing based on the group to which each nozzle belongs. This dynamic timing variation prevents fluid crosstalk and improves print quality while the actuator controller manages the complexity of timing coordination.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the timing parameter for ink ejection based on the group classification of ejection openings. Each group is assigned a specific timing within the printing cycle, and this timing parameter is varied across groups to prevent fluid crosstalk. The actuator controller implements these parameter changes by supplying ejection signals at different timings to different groups, improving ink ejection uniformity without excessive complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively suppresses fluid crosstalk, improving ink ejection accuracy and print quality by ensuring consistent ink distribution and reducing noise in the printed output.

Implementation Method 1

An actuator having layered piezoelectric sheets made of, e.g., a piezoelectric ceramic material is disposed in each region of an upper face of the unit corresponding to each of the pressure chambers. The plurality of actuators applies ejection energy to ink contained in respective pressure chambers so that the ink is ejected

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS7445306B2Line-type ink-jet recording apparatus
Publication Date: 2008.11.04 BROTHER KOGYO KK
  • US7445306B2 patent drawing
  • US7445306B2 patent drawing
  • US7445306B2 patent drawing

AI summary

A line-type ink-jet recording apparatus includes a conveyance mechanism, a passage unit, a plurality of actuators, and an actuator controller. The actuator controller supplies an ejection signal to each of the actuators so that ink is ejected from n ejection openings communicating with a same one of the common ink chambers at m different timings within one printing cycle and that ink is ejected from each of the n ejection openings at two or more different timings among the m timings within a printing period including two or more of the printing cycles.