Vertical Image Dryer for Longer Coated Media Drying Time

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Solution Overview

Problem

Current inkjet printers struggle to achieve high-quality ink images on coated media due to inadequate drying times, which are not addressed by existing dryers that either require excessive cost or printer footprint expansion.

Innovation Solution

A vertical image dryer configuration that exposes media sheets to temperatures of about 100° C.±5° C. for at least two seconds, maintaining the same printer footprint while extending drying time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If additional dryers are added in series to increase drying time, then drying quality is improved, but device complexity and cost increase substantially

Engineering Contradiction:
Improvedrying timeVSAvoiddryer configuration complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent transitions from a horizontal dryer arrangement (adding dryers in series along the media path) to a vertical dryer configuration. The media sheet is fed vertically into the dryer, heated from above by radiant heating elements, and then inverted to exit vertically. This dimensional change allows achieving sufficient drying time (at least 2 seconds) within a compact footprint, avoiding the need for multiple horizontal dryer sections while maintaining effective drying performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Duration of action of moving object

If additional dryers are added in series to increase drying time, then drying quality is improved, but printer footprint increases substantially

Engineering Contradiction:
Improvedrying timeVSAvoidprinter footprint
Core Design Contradiction:
Duration of action of moving objectVSArea of stationary object

Solution Approach 1:

The patent utilizes vertical space instead of horizontal expansion. By feeding media sheets vertically into the dryer and using a compact heating chamber with radiant heating elements positioned above the media, the system achieves at least 2 seconds of drying time within a small footprint (less than 0.5 square foot). The vertical configuration allows the media to be heated and dried in a compact volume rather than requiring extended horizontal distance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Manufacturing precision

If high temperature drying is applied to coated media, then ink image quality is improved, but media sheet deformation increases

Engineering Contradiction:
Improveink image qualityVSAvoidmedia sheet stability
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The patent employs radiant heating elements that emit thermal radiation directly onto the media sheet surface, creating a controlled temperature profile. The heating elements are positioned to provide uniform radiant heat distribution across the media surface, allowing temperatures sufficient for drying aqueous ink on coated media (100°C ±5°C) while minimizing thermal gradients that could cause warping. The brief exposure time (at least 2 seconds) combined with radiant heating achieves effective drying while limiting total thermal stress on the media.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances ink image quality on coated media by ensuring adequate drying without increasing printer size or cost, using a vertical dryer configuration that maintains media sheet exposure for the required duration.

Implementation Method 1

expose the media sheets to temperatures of about 100° C.±5° C. for at least two seconds

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

drying aqueous ink drops on some coated media sheets

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS12552181B2Inkjet printer with image dryer for improving ink image quality in an aqueous inkjet printer
Publication Date: 2026.02.17 XEROX CORP
  • US12552181B2 patent drawing
  • US12552181B2 patent drawing
  • US12552181B2 patent drawing

AI summary

An inkjet printer has an image dryer that moves printed media sheets vertically through the dryer from an entrance to the image dryer to an exit from the image dryer that is higher than the entrance. The vertical configuration of the image dryer enables the inkjet printer to increase the dwell time of the printed sheets in the image dryer without increasing a footprint of the inkjet printer.