Inkjet Head Drive Waveforms for Fine Droplet Volume Control
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Solution Overview
Problem
Existing inkjet heads face challenges in achieving fine adjustments of droplet ejection volumes due to coarse adjustment steps when controlling the number of drops, which affects print quality.
Innovation Solution
A driving device for liquid ejecting heads that applies multi-droplet waveforms, combining reference and minute adjustment waveforms to allow for finer control of droplet ejection volumes, enabling precise adjustments through a control unit that selects from preset patterns, including reference and minute adjustment waveforms for each nozzle.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If the number of drops is controlled to adjust ejection volume, then the ejection volume can be adjusted, but the adjustment steps become coarse when the number of drops is numerous
Solution Approach 1:
The patent segments the ejection control into two independent components: drop number control (coarse adjustment) and pulse width control (fine adjustment). This segmentation allows the system to achieve fine ejection volume control through pulse width modulation without increasing the complexity of drop number management, resolving the contradiction between adjustment precision and control complexity.
Solution Approach 2:
The patent introduces dynamic pulse width modulation as a flexible control parameter that can be adjusted independently for each nozzle. This dynamic adjustment capability enables continuous fine-tuning of ejection volume without discrete steps, overcoming the limitation of coarse adjustment while maintaining simple control logic through independent parameter management.
2Manufacturing precision
If minute adjustment waveform is used for each nozzle, then finer adjustment of ejection volume is achieved, but the control data amount increases
Solution Approach 1:
The patent applies local quality by allowing minute adjustment waveforms to be selectively applied only to specific nozzles that require fine adjustment, rather than uniformly to all nozzles. This selective application reduces the overall control data amount while maintaining high precision where needed, resolving the contradiction between control precision and data quantity.
Solution Approach 2:
The patent implements partial action by applying minute adjustment waveforms only to the extent necessary for achieving the desired print quality. Not all nozzles require fine adjustment, so this partial application approach achieves the required precision while minimizing the total control data amount generated.
Data Source
AI summary
According to one embodiment, a driving device for liquid ejection heads includes a control unit configured to apply a multi-droplet waveform to a liquid ejecting element. The multi-droplet waveform is one of a plurality of preset patterns in which each droplet waveform in the multi-droplet waveform is one of a reference ejection waveform or a minute adjustment waveform. The reference ejection waveform causes a droplet of a nominal reference volume to be ejected by the liquid ejecting element. The minute adjustment waveform causes a droplet of less than the nominal reference volume to be ejected by the liquid ejecting element in variable volume increments.


