Swingable Wiper Blade Load Control for Inkjet Nozzle Cleaning
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Solution Overview
Problem
Ink clogging in inkjet nozzles due to ink viscosity increase during non-use periods, and ink residue on nozzle surfaces leading to issues during image formation, exacerbated by uneven load application from blades due to dimensional and assembly errors in multi-head systems.
Innovation Solution
A holder with a swingable blade and biasing member that applies a consistent load to the nozzle surface, using a protruding member to stabilize the blade angle and optimize load distribution across multiple inkjet heads.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If the blade load is increased to remove ink residue effectively, then the ink removal efficiency is improved, but the water-repellent film on the nozzle surface is scraped off
Solution Approach 1:
The blade load is controlled by changing the swing angle parameter rather than increasing blade stiffness or force. By precisely adjusting the swing angle to a small range (e.g., 1-5 degrees), the blade applies sufficient load to remove ink residue while keeping the maximum load below the threshold that would damage the water-repellent film.
Solution Approach 2:
The blade is designed to swing dynamically rather than remain fixed, allowing the contact point and contact duration to be controlled. The blade swings in contact with the nozzle surface during holder movement, creating a controlled dynamic interaction that removes ink without excessive static pressure that would damage the film.
2Ease of manufacture
If multiple blades are fixed to a rotational shaft with gear control to adjust angles collectively, then the configuration is simplified, but the angle cannot be adjusted according to each inkjet head and the system becomes complex
Solution Approach 1:
Each blade is independently supported by its own shaft rather than being fixed to a common rotational shaft. This segmentation allows each blade to be adjusted independently according to the specific requirements of each inkjet head, eliminating the need for complex gear mechanisms while maintaining manufacturing simplicity.
Solution Approach 2:
Each blade is made swingable on its support shaft rather than being fixed, allowing dynamic adjustment of the blade angle. The blade can swing within a controlled range to achieve the optimal contact angle with the nozzle surface, providing flexibility without requiring complex adjustment mechanisms.
3Adaptability or versatility
If the blade is swingably supported and pressed against the nozzle surface by a spring, then the blade can adapt to nozzle surface variations, but the blade is deformed by limiting the swinging beyond a predetermined range
Solution Approach 1:
The blade swing range is precisely controlled within a small angular parameter range (e.g., 1-5 degrees) rather than allowing free swinging. This parameter control enables the blade to adapt to nozzle surface variations while preventing excessive swinging that would cause blade deformation or disengagement from the nozzle surface.
Solution Approach 2:
A support shaft acts as an intermediary between the blade and the holder, providing a controlled pivot point. The shaft allows the blade to swing within a limited range to adapt to nozzle surface variations while constraining the movement to prevent blade deformation, serving as a mechanical mediator that balances adaptability and stability.
4Ease of manufacture
If dimensional and assembly errors are present in multi-head systems, then manufacturing is easier, but equal loads cannot be applied to all blades
Solution Approach 1:
Each blade is swingable rather than fixed, allowing it to dynamically adjust its position and contact force. This dynamic capability compensates for dimensional and assembly errors, enabling each blade to achieve equal load application despite variations in manufacturing tolerances and positioning accuracy during assembly.
Solution Approach 2:
Each blade automatically adjusts its own swing angle and contact position through the swingable mechanism, without requiring precise pre-adjustment during assembly. The blade self-adjusts to achieve optimal contact with its corresponding nozzle surface, eliminating the need for complex adjustment procedures and ensuring equal load distribution despite assembly variations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Ensures consistent and effective removal of ink residue without damaging the nozzle surface, minimizing ink scatter and maintaining print quality by stabilizing blade angle and load distribution.
Implementation Method 1
a biasing member provided in the holder and biasing the blade in a direction in which a tip end portion of the blade is pressed against the nozzle surface
Data Source
AI summary
An inkjet recording apparatus includes a holder, a blade and a biasing member. The holder faces a nozzle surface of an inkjet head and moves in a predetermined traveling direction along the nozzle surface. The blade is provided in the holder and swung about a shaft crossing the traveling direction. The biasing member is provided in the holder and biasing the blade in a direction in which a tip end portion of the blade is pressed against the nozzle surface.


