Actuated Inlet Cowl Protuberance for Turbine Engine Crosswind Stability

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Solution Overview

Problem

Contemporary aircraft turbine engines face efficiency issues due to distorted inlet airflow caused by crosswinds, which can lead to compressor stall and reduced performance.

Innovation Solution

An annular inlet cowl with a protuberance at the junction between the inlet lip and inner barrel is introduced, which minimizes airflow separation by extending radially inward from the outer surface of the barrel, and can be actuated to adjust its height based on operating conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional smooth inlet cowl is used, then the structure is simple and easy to manufacture, but airflow separation occurs under crosswind conditions leading to compressor stall

Engineering Contradiction:
Improvecompressor operation stabilityVSAvoidinlet cowl structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by adding a protuberance only at the specific location where airflow separation occurs (at the junction of the inlet lip and inner barrel), rather than modifying the entire inlet cowl structure. This localized modification targets the problematic area while keeping the rest of the structure simple and easy to manufacture.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The protuberance acts as an intermediary element between the inlet lip and inner barrel, modifying the airflow characteristics in the gap region. It serves as a mediating structure that prevents airflow separation without requiring complete redesign of the inlet cowl assembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the inlet cowl structure is modified to prevent airflow separation, then compressor stability improves, but manufacturing complexity increases

Engineering Contradiction:
Improvecompressor operation stabilityVSAvoidinlet cowl fabrication
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The protuberance is a localized feature added only at the critical junction area, allowing the majority of the inlet cowl to remain unchanged and easy to manufacture. The local modification approach minimizes impact on overall manufacturing processes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent describes the protuberance as potentially movable or adjustable in height based on operating conditions. This dynamic capability allows the structure to adapt to different crosswind conditions while maintaining a relatively simple base structure that is easy to manufacture.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If a fixed inlet cowl design is used, then the structure is simple, but it cannot adapt to varying crosswind conditions

Engineering Contradiction:
Improvecrosswind condition adaptationVSAvoidinlet cowl structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent explicitly describes the protuberance as movable or adjustable in height based on operating conditions. This dynamic feature enables the inlet cowl to adapt to varying crosswind conditions by modifying the protuberance height to optimize airflow characteristics under different operational scenarios.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The adjustable protuberance system implies a feedback mechanism where operating conditions (such as crosswind speed and direction) are monitored and used to adjust the protuberance height accordingly. This feedback loop enables the system to maintain optimal performance across varying environmental conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The protuberance reduces airflow separation, expanding the operational envelope of the engine to handle higher crosswind speeds and prevents compressor stalls, enhancing the durability and performance of turbomachinery.

Implementation Method 1

minimizes airflow separation by extending radially inward from the outer surface of the barrel

Methodology Applied
Scientific EffectAirflow separation: Flow Separation

Data Source

PatentUS11555449B2Inlet cowl for a turbine engine
Publication Date: 2023.01.17 GENERAL ELECTRIC CO
  • US11555449B2 patent drawing
  • US11555449B2 patent drawing
  • US11555449B2 patent drawing

AI summary

The disclosure is towards an inlet cowl for a turbine engine including a surface defining an inlet with a flow path and a method towards controlling the airflow in the flow path. The inlet cowl further includes an inlet lip and inner and outer barrels. The inlet lip confronts the inner barrel at a junction defining a gap.