Inlet Flow Multiplier Disrupts Roof Drain Vortex

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Solution Overview

Problem

Existing roof drainage systems on flat roofs face issues with obstruction and reduced water removal capacity due to Coriolis forces, leading to potential structural risks and increased costs from the need for backup drains, especially in areas with heavy precipitation.

Innovation Solution

The implementation of an inlet flow multiplier (IFM) at the drain inlet, which disrupts the swirling vortex caused by Coriolis forces, increasing the flow capacity by steering water flow into the drain and reducing static head buildup.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single roof drain system is installed, then the cost and structural impact are reduced, but the flow capacity is insufficient during heavy precipitation and the drain becomes obstructed due to Coriolis forces

Engineering Contradiction:
Improveflow capacityVSAvoidobstruction resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The inlet opening is divided into multiple separate inlet openings arranged around the drain perimeter. This segmentation allows water to enter through multiple points simultaneously, reducing the impact of Coriolis forces that cause vortex formation in single-inlet drains, thereby increasing flow capacity and reducing obstruction risks

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The drain inlet structure transitions from a single-point entry to a distributed multi-point entry system arranged in a circular pattern around the drain perimeter. This dimensional change from one-dimensional (single inlet) to two-dimensional (perimeter distribution) inlet arrangement effectively counteracts Coriolis vortex formation and maximizes water intake capacity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If backup roof drains are installed to ensure safety during heavy precipitation, then the reliability of water removal is improved, but the cost and number of penetrations double

Engineering Contradiction:
Improvewater removal reliabilityVSAvoidnumber of penetrations
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The multi-inlet drain structure serves dual functions: it acts as both the primary drainage system and provides enhanced capacity during heavy precipitation events. The distributed inlet arrangement naturally handles both normal and extreme rainfall conditions, eliminating the need for separate backup drain systems and reducing the total number of penetrations required

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If multiple roof penetrations are made for primary and backup drains, then the water removal capacity is increased, but the structural strength of the roof is weakened

Engineering Contradiction:
Improvewater removal capacityVSAvoidroof structural strength
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The primary and backup drainage functions are merged into a single integrated drain structure with multiple inlets arranged around the perimeter. This consolidation achieves the water removal capacity of multiple separate drains while requiring only one penetration location, thereby preserving roof structural strength

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The IFM significantly enhances the flow rate of roof drains, reducing the risk of water accumulation and structural stress, while also reducing costs by eliminating the need for multiple penetrations and enhancing the performance of both primary and backup drainage systems.

Implementation Method 1

Existing roof drainage systems on flat roofs face issues with obstruction and reduced water removal capacity due to Coriolis forces

Methodology Applied
Scientific EffectCoriolis forces: Coriolis Force

Data Source

PatentUS7591111B2Inlet flow multiplier and roof drain utilizing same
Publication Date: 2009.09.22 ZURN WATER LLC
  • US7591111B2 patent drawing
  • US7591111B2 patent drawing
  • US7591111B2 patent drawing

AI summary

An inlet flow multiplier for a drain is provided. The multiplier includes a planar baffle having a mounting collar oriented perpendicular to the plane of the baffle. The collar has a pair of clamping flanges to allow it to be mounted to drains of varying diameter. The length of the baffle is substantially longer than the diameter of the drain to which it is mounted. In one embodiment, the length is approximately five times as long. The baffle is mounted so that it intersects the circumference of the drain. Optimally, the baffle bisects the drain opening. A bi-functional roof drain utilizing the inlet multiplier is also provided. Such a drain includes a primary drain and a backup drain pipe extending through and isolated from the primary drain. The planar baffle is attached via the mounting collar to the backup drain pipe to position the planar baffle above the top opening.