Gas Turbine Inlet Guide Vane Control for Combustion Oscillation

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Solution Overview

Problem

Gas turbines experience combustion oscillation when fuel temperature is low, which existing control methods, such as adjusting fuel or air flow rates, cannot always prevent, especially during startup or load changes due to insufficient heating by conventional heaters.

Innovation Solution

A gas turbine control device and method that includes a fuel temperature detection unit and an inlet guide vane control unit, where the opening degree of the inlet guide vane is increased when the fuel temperature deviation from a set temperature exceeds a threshold, to enhance air intake and prevent combustion oscillation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the heater is used to heat fuel to a set temperature, then the fuel temperature is improved, but during startup or low load operation the heat exchange medium temperature is too low to sufficiently heat the fuel

Engineering Contradiction:
Improvefuel temperatureVSAvoidheating effectiveness
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The control device changes the operating parameters of the compressor by adjusting the inlet guide vane opening degree. When fuel temperature is low, the inlet guide vane opening degree is increased to raise the compressor output, which indirectly heats the fuel through increased compression heating effects, ensuring sufficient fuel temperature even when heat exchange medium temperature is low during startup or low load operation.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If flow rate adjustment is performed to reduce fuel temperature influence, then the combustion state is improved, but combustion oscillation cannot be avoided in all cases

Engineering Contradiction:
Improvecombustion state stabilityVSAvoidcombustion oscillation prevention
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The control device performs preliminary action by detecting fuel temperature in advance and adjusting the inlet guide vane opening degree before combustion oscillation occurs. When fuel temperature is detected to be low, the system proactively increases the inlet guide vane opening degree to raise compressor output and stabilize combustion, preventing oscillation rather than merely responding to it.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device implements feedback control by continuously monitoring fuel temperature and adjusting the inlet guide vane opening degree accordingly. The detected fuel temperature feeds back to the control unit, which automatically modifies the compressor operating parameters to maintain stable combustion and prevent oscillation, creating a closed-loop control system.

Inventive Principle:
Principle #23Feedback

3Power

If the inlet guide vane opening degree is increased, then the compressor output is improved, but the system complexity increases

Engineering Contradiction:
Improvecompressor outputVSAvoidcontrol system complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The control device utilizes the existing inlet guide vane mechanism, which is already part of the gas turbine system, and gives it an additional control function. By making the inlet guide vane opening degree adjustable based on fuel temperature detection, this existing component serves both its original airflow regulation purpose and the new function of controlling compressor output for fuel temperature management, avoiding the need for separate control mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively avoids combustion oscillation by increasing the opening degree of the inlet guide vane, shifting the operating point to a higher output side, thus preventing oscillation regardless of the nozzle pressure differential design, even when fuel temperature is low.

Implementation Method 1

The heater can heat the fuel to a predetermined set temperature by heat exchange with a heat exchange medium such as feedwater from a steam turbine

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a compressor for generating the compressed air

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

a combustor that can combust fuel by mixing the fuel with compressed air

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS12258912B1Gas turbine control device and gas turbine control method
Publication Date: 2025.03.25 MITSUBISHI HEAVY IND LTD
  • US12258912B1 patent drawing
  • US12258912B1 patent drawing
  • US12258912B1 patent drawing

AI summary

A gas turbine includes a combustor that can combust fuel, which can be heated by a heater, by mixing the fuel with compressed air generated by a compressor. The compressor includes an inlet guide vane for adjusting an amount of intake air. When a deviation between the temperature of the fuel at an outlet section of the heater and a set temperature of the heater exceeds a threshold value, the gas turbine control device controls the opening degree of the inlet guide vane to become larger than the opening degree when the deviation is equal to or smaller than the threshold value.