Inline Shielded Cable Connector for High-Speed Signal Transmission

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Solution Overview

Problem

Existing electrical connector assemblies face challenges in signal transmission due to limitations in their architecture, particularly in high-speed applications, where improvements in shielding and terminal structure are needed to enhance performance.

Innovation Solution

The electrical connector assembly features a housing with mating modules that include conductive terminals extending along the mating direction, surrounded by metal shields forming a shielding space, and cables connected to the terminals, which simplifies the terminal structure and enhances shielding effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional male and female connectors with perpendicular terminals are used, then the connector assembly can be manufactured with existing processes, but the signal transmission quality deteriorates in high-speed applications due to architectural limitations

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidconnector architecture complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The connector is divided into separate mating modules, each with its own shielding structure. The metal shield surrounding member is segmented to surround individual mating portions, allowing independent optimization of each module's shielding effectiveness while maintaining overall signal integrity in high-speed applications

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The metal shield surrounding member is nested around the mating portion of the conductive terminal, creating a nested shielding structure. This nested configuration provides effective electromagnetic shielding for the signal transmission path without adding significant external dimensions to the connector assembly

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If conductive terminals with perpendicular mounting portions are used, then the terminals can be mounted on circuit boards using conventional methods, but the terminal structure complexity increases and shielding effectiveness decreases

Engineering Contradiction:
Improveterminal mounting easeVSAvoidterminal structure complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

Instead of having the mounting portion perpendicular to the mating portion as in traditional connectors, this invention inverts the configuration by having the conductive terminal extend along the mating direction with the mounting portion at the end. This inverted structure simplifies the terminal geometry to a linear form that is easier to manufacture and provides a more effective shielding configuration

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The metal shield surrounding member is specifically configured to surround the mating portion where signal transmission occurs, providing localized shielding quality where it is most needed. The shielding structure is optimized for the specific geometry of the extended conductive terminal rather than using a generic shielding approach

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves signal transmission quality by providing effective shielding and simplifying the structural design of the conductive terminals, addressing the limitations of existing connector assemblies in high-speed applications.

Implementation Method 1

a metal shield surrounding member comprising a plurality of hollow portions surrounding the mating portions

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS11749952B2Electric connector and electric connector assembly
Publication Date: 2023.09.05 DONGGUAN LUXSHARE TECH CO LTD
  • US11749952B2 patent drawing
  • US11749952B2 patent drawing
  • US11749952B2 patent drawing

AI summary

An electrical connector includes a housing and a number of mating modules assembled to the housing. The mating module includes conductive terminals, metal shield surrounding members and cables. The conductive terminal includes a tail portion and a mating portion. The conductive terminal extends along a mating direction. The metal shield surrounding member includes a sleeve portion surrounding a periphery of the mating portion. The cable includes a core electrically connected to the tail portion. Compared with the prior art, the electrical connector disclosed in the present disclosure is a cable electrical connector. Besides, the conductive terminal extends along the mating direction, thereby simplifying the structural design of the conductive terminal. The present disclosure also discloses an electrical connector assembly having the electrical connector.