Inline Terminal Block Assembly for Reducing Power Supply Chassis Depth

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Solution Overview

Problem

Conventional telecommunications systems' power supply units are large in size, posing spatial challenges and increasing the depth requirements of datacenters, which are costly and space-constrained.

Innovation Solution

The solution involves an apparatus and method that includes a terminal connector electrically coupled to a computing device's power interface, an independent inline terminal block assembly, and power cables to separate the terminal connector and inline terminal block from each other, allowing the inline terminal block to be mounted on the side of the device's housing, reducing the overall depth requirement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If power supply units are integrated into the back of telecommunications chassis, then power distribution is achieved, but chassis depth increases significantly

Engineering Contradiction:
Improvepower distribution capabilityVSAvoidchassis depth
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The power supply system is divided into separate functional modules: terminal connectors remain on the chassis back panel while terminal blocks are mounted externally on the sides or front of the chassis. This segmentation allows power distribution functionality to be maintained while eliminating the need for deep integrated power supply units, thereby reducing overall chassis depth.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The terminal blocks are relocated from the traditional rear-plane integration (2D layout) to external side or front mounting positions (3D spatial distribution). This dimensional change allows cables to route externally along the chassis sides, freeing up rear panel space and reducing the depth required for power supply integration while maintaining complete power distribution functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If terminal blocks are integrated into the chassis back panel, then electrical connection is achieved, but space consumption increases

Engineering Contradiction:
Improveelectrical connection capabilityVSAvoidchassis space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The electrical connection system is segmented into terminal connectors (mounted on chassis back panel) and terminal blocks (mounted externally). This separation allows the terminal blocks to be positioned in external mounting locations, reducing the area occupied on the chassis back panel while maintaining complete electrical connection functionality through external cable routing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

External mounting of terminal blocks acts as an intermediary solution, allowing electrical connections to be established outside the constrained chassis back panel area. This intermediary approach maintains electrical connectivity while freeing up valuable chassis space for other components or reducing overall chassis footprint.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11611162B1Apparatus, system, and method for reducing chassis depths in connection with power supply units
Publication Date: 2023.03.21 JUNIPER NETWORKS INC
  • US11611162B1 patent drawing
  • US11611162B1 patent drawing
  • US11611162B1 patent drawing

AI summary

An apparatus may include (1) a terminal connector configured to be electrically coupled to a power interface of a computing device, (2) an inline terminal block assembly that is independent of the terminal connector, (3) at least one terminal-side power cable configured to be electrically coupled between the terminal connector and the inline terminal block assembly, and (4) at least one distribution-side power cable configured to be electrically coupled between the inline terminal block assembly and a power distribution system.