Inner Ear Micro Actuator With Imaging and Tension Feedback

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Solution Overview

Problem

Existing actuators for inner ear surgery lack accuracy in judging surgical progress and practicality in design, leading to difficulties in otologic surgery, and do not integrate well with robotic arms, complicating surgical operations and disinfection.

Innovation Solution

A micro actuator with an end-effector mechanism, driving and sensing module, microneedle puncture mechanism, and high-precision linear driving module, incorporating an endoscope for real-time imaging and a tension sensor to monitor steel wire tension, enabling multi-degree-of-freedom bending and ensuring safe interaction with the intra-ear environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If existing actuators are used for inner ear surgery, then the surgical operation can be performed, but the actuator cannot provide real-time feedback to help doctors judge the progress of surgery accurately

Engineering Contradiction:
Improvesurgical progress feedbackVSAvoidsurgical operation difficulty
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The patent integrates tension sensors and endoscopes into the actuator to provide real-time feedback during surgery. The tension sensor detects contact forces between the end-effector and intra-ear environment, while the endoscope provides visual feedback, enabling doctors to accurately judge surgical progress and make informed decisions.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If existing actuators with linear modules are used, then the degree of freedom of overall feeding is realized, but the actuator has large size and is not easy to integrate with positioning robotic arm

Engineering Contradiction:
Improveintegration with robotic armVSAvoidactuator size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The actuator is designed as a modular segmented structure with multiple functional modules (end-effector mechanism module, driving and sensing module, microneedle puncture mechanism module, high-precision linear driving module) that can be independently manufactured and assembled. This segmentation enables compact integration with positioning robotic arms while maintaining full functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a nested modular architecture where smaller functional modules are integrated within larger structural frameworks. The end-effector mechanism module contains the driving and sensing module, which in turn contains the microneedle puncture mechanism module, creating a compact hierarchical structure that reduces overall volume while preserving degrees of freedom.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If traditional high-cost surgery is used for inner ear treatment, then the treatment can be performed, but the trauma is greater and the cost is higher

Engineering Contradiction:
Improvetherapeutic effectVSAvoidsurgical trauma
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent utilizes the thin round window membrane as a natural surgical access point. The microneedle puncture mechanism is designed to pierce this thin membrane minimally invasively, allowing direct access to the inner ear cochlea through the round window without requiring large incisions or extensive bone removal, thereby reducing surgical trauma while maintaining therapeutic effectiveness.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The actuator facilitates minimally invasive surgery with accurate target reaching, providing real-time feedback for safe and precise operations, reducing surgical difficulty and enhancing safety through modular design and integration with robotic arms.

Implementation Method 1

a tension sensor in the driving and sensing module monitors tension changes of steel wires in real time

Methodology Applied
Scientific EffectTension sensing: Tension

Implementation Method 2

the rolling saddle segments are connected in series by multiple steel wires within the driving and sensing module, enabling multi-degree-of-freedom large-angle bending both in-plane and out-of-plane under the varying tension of each steel wire

Methodology Applied
Scientific EffectMechanical force transmission: Mechanical Force

Data Source

PatentUS20260096931A1Micro actuator for inner ear injection and sampling surgery
Publication Date: 2026.04.09 HARBIN INST OF TECH
  • US20260096931A1 patent drawing
  • US20260096931A1 patent drawing
  • US20260096931A1 patent drawing

AI summary

A micro actuator for inner ear injection and sampling surgery is provided. The microneedle puncture mechanism module is embedded in the driving and sensing module. The driving and sensing module is installed on the high-precision linear driving module. The end-effector mechanism module is installed in the front of the driving and sensing module. The microneedle puncture mechanism module passes through the end operating mechanism module and extends. An endoscope camera module located in the end-effector mechanism module provides real-time images of a surgical process. A tension sensor in the driving and sensing module monitors tension changes of steel wires in real time to ensure safe interaction with the intra-ear environment.