Inorganic Light Emitting Elements for Compact Displays

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Solution Overview

Problem

Existing display technologies, such as LCDs and OLEDs, face challenges in achieving high resolution, small size, and excellent characteristics like brightness, contrast ratio, lifetime, multi-depth, form factor, color purity, and power efficiency.

Innovation Solution

A display apparatus featuring a substrate with a layered structure comprising inorganic light emitting elements, transistors, and a color control member, where the transistors are electrically connected to the light emitting elements and the color control member adjusts the light color, with a yellow recycling film and blue cut filter used to enhance light efficiency and color accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If LCD or OLED technology is used, then display functionality is achieved, but device size becomes large or lifetime becomes short

Engineering Contradiction:
Improvedisplay lifetimeVSAvoiddisplay size
Core Design Contradiction:
Duration of action of stationary objectVSLength of stationary object

Solution Approach 1:

The patent transitions from organic OLED materials to inorganic semiconductor materials (GaN, GaP, GaAs), fundamentally changing the material parameter to achieve both extended lifetime and reduced device size. The inorganic light emitting elements provide superior stability and longevity while enabling compact form factors suitable for wearable displays.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The display employs composite material structures including inorganic semiconductor layers, organic ligands for quantum dots, and multiple functional coatings (anti-reflective, protective). This composite approach combines the advantages of different materials to achieve high brightness, long lifetime, and small size simultaneously.

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If inorganic light emitting elements are used, then brightness and lifetime are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedisplay brightnessVSAvoidmanufacturing complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The manufacturing process is divided into distinct segments: substrate preparation, inorganic layer deposition via sputtering or MOCVD, quantum dot formation, and encapsulation. This segmentation allows each step to be optimized independently and facilitates scalable production of high-brightness displays.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses intermediary materials and processes such as organic ligands for quantum dot stabilization, buffer layers for stress management, and protective encapsulation layers. These intermediaries simplify the overall manufacturing by managing interface compatibility and reducing defect formation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If high resolution is achieved, then display quality improves, but device size increases

Engineering Contradiction:
Improvedisplay resolutionVSAvoiddisplay size
Core Design Contradiction:
Manufacturing precisionVSLength of stationary object

Solution Approach 1:

The patent achieves high resolution in a compact size by transitioning to vertical or nanowire light emitting structures. This dimensional change from planar to vertical architecture allows multiple pixels to be stacked or arranged in three-dimensional space, increasing pixel density without proportionally increasing device footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The display employs thin-film inorganic semiconductor structures and flexible substrate technologies that enable high-resolution displays to be manufactured in compact, even flexible, form factors. The thin-film approach reduces the physical space required for each pixel while maintaining high resolution through precise film deposition control.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the creation of high-resolution, compact display apparatuses with improved brightness, contrast, and color purity, suitable for applications like augmented and virtual reality, while reducing manufacturing complexity and size constraints.

Implementation Method 1

a first layered structure provided on the substrate and including an array of a plurality of light emitting elements comprising an inorganic material

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

a third layered structure including a color control member configured to adjust a color of light generated by the plurality of light emitting elements

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Data Source

PatentUS11664384B2Display apparatus including array of inorganic light emitting elements
Publication Date: 2023.05.30 SAMSUNG ELECTRONICS CO LTD
  • US11664384B2 patent drawing
  • US11664384B2 patent drawing
  • US11664384B2 patent drawing

AI summary

Provided is a display apparatus. The display apparatus may include a monolithic device in which a light emitting element array, a transistor array, and a color control member are monolithically provided on one substrate. The display apparatus may include a first layered structure including the light emitting element array, a second layered structure including the transistor array, and a third layered structure including the color control member, wherein the second layered structure may be between the first layered structure and the third layered structure. The light emitting element array may include a plurality of light emitting elements comprising an inorganic material. The plurality of light emitting elements may have a vertical nanostructure.