Stacked Inorganic Image Sensor for Sterilization

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Solution Overview

Problem

Medical imaging apparatuses, such as endoscopes, require heat resistance to withstand high-pressure steam sterilization, but existing image sensors with organic photoelectric conversion layers are not suitable due to their susceptibility to heat, leading to image quality degradation.

Innovation Solution

A medical imaging system with a stacked solid-state image sensor that uses inorganic photoelectric conversion layers, eliminating the need for organic materials and ensuring heat resistance, and controls light emission to separate wavelength bands, preventing color mixing and improving image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If an organic photoelectric conversion layer is used to improve wavelength separation and reduce color mixing, then image quality is improved, but heat resistance deteriorates making the sensor unsuitable for high-pressure steam sterilization

Engineering Contradiction:
Improvewavelength separationVSAvoidheat resistance
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The patent changes the material parameter from organic to inorganic photoelectric conversion layer, fundamentally altering the thermal stability characteristics while maintaining the stacked multi-layer structure for wavelength separation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite inorganic photoelectric conversion layers with different bandgap energies (e.g., Si and Ge layers) to achieve both wavelength separation functionality and heat resistance, combining multiple materials with complementary properties

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If photodiodes are formed at different depths in a silicon substrate to capture different wavelength bands, then color detection is enabled, but wavelength separation properties deteriorate causing color mixing

Engineering Contradiction:
Improvecolor detectionVSAvoidwavelength separation
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent segments the photoelectric conversion function into multiple independent inorganic layers with different bandgap energies, where each layer is responsible for detecting specific wavelength bands, thereby achieving both color detection capability and wavelength separation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extends the solution from a single-plane color filter approach to a multi-layer stacked structure in the depth dimension, using vertical layering to achieve wavelength separation while maintaining color detection versatility

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves heat resistance and enhanced image quality by using inorganic layers and time-division light emission to separate color signals, preventing color mixing and maintaining high-resolution imaging even under sterilization conditions.

Implementation Method 1

an image sensor (solid-state image sensor) that photoelectrically converts light with different wavelengths by using photodiodes formed at different depths in a silicon substrate

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentEP3264970B1Medical imaging apparatus, imaging method, and imaging apparatus
Publication Date: 2024.05.29 SONY GROUP CORP
  • EP3264970B1 patent drawingFigure 1
  • EP3264970B1 patent drawingFigure 2
  • EP3264970B1 patent drawingFigure 3~4

AI summary

There is provided a medical imaging apparatus including a solid-state image sensor that includes a photoelectric converter having at least two photoelectric conversion layers stacked with respect to a light-receiving surface and separating received light into light of different wavelength bands and circuitry configured to control a light source device that illuminates a subject.