InP Quantum Dots with Gradient ZnSeS Shell for Stability

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Solution Overview

Problem

Current semiconductor nanostructures, particularly cadmium-free quantum dots, face challenges in maintaining high photoluminescence stability and efficiency due to susceptibility to photooxidation and photodegradation, and existing thick shell synthesis methods encounter issues like dot precipitation, aggregation, and lattice misalignment, which affect their size distribution and emission properties.

Innovation Solution

The development of InP/ZnSe/ZnS core-shell nanostructures with a high temperature synthesis method, involving multiple shell layers between 0.7 nm and 3.5 nm, using specific zinc, selenium, and sulfur sources, to enhance stability and photoluminescence intensity, while avoiding degradation mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If thin shell coatings are used on InP quantum dots, then manufacturing precision and quantum yield are improved, but stability and resistance to photooxidation deteriorate

Engineering Contradiction:
Improveshell thickness controlVSAvoidstability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The shell is divided into multiple discrete monolayers (first shell monolayer, second shell monolayer, third shell monolayer) with different compositions (ZnSe, ZnS, and gradient ZnSe_xS_1-x). This segmentation allows each layer to serve specific functions: inner layers provide quantum confinement and high quantum yield, while outer layers provide progressive protection against photooxidation, resolving the contradiction between thin shell precision and thick shell stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a composite shell structure combining multiple semiconductor materials (ZnSe, ZnS) with different band gaps and lattice parameters. The gradient composition ZnSe_xS_1-x creates a composite structure that gradually transitions from narrow band gap (ZnSe) to wide band gap (ZnS), providing both high quantum yield and enhanced stability against photooxidation simultaneously.

Inventive Principle:
Principle #40Composite materials

2Reliability

If thick shell coatings are used to improve stability, then resistance to photooxidation is improved, but manufacturing complexity and size distribution control deteriorate

Engineering Contradiction:
ImprovestabilityVSAvoidsynthesis process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The thick shell is segmented into three distinct monolayer sequences deposited in sequential steps. Each step uses specific precursors (zinc source, selenium source, sulfur source) at controlled temperatures (200-310°C). This segmentation simplifies the synthesis process by breaking down a complex thick shell formation into manageable stages, each with optimized conditions, while maintaining precise size distribution control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent systematically varies synthesis parameters (temperature 200-310°C, precursor concentrations, injection rates) during each monolayer deposition step. By dynamically adjusting these parameters, the process achieves thick shell formation (0.7-3.5 nm) with controlled thickness uniformity, avoiding the complexity of single-step thick shell synthesis while maintaining size distribution control.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of stationary object

If multiple shell layers are deposited to enhance stability, then photoluminescence stability is improved, but lattice misalignment and emission property control deteriorate

Engineering Contradiction:
Improvephotoluminescence lifetimeVSAvoidemission peak width
Core Design Contradiction:
Duration of action of stationary objectVSManufacturing precision

Solution Approach 1:

Each shell monolayer is designed with specific local properties: the first shell monolayer (ZnSe) provides strong quantum confinement for high quantum yield, the second shell monolayer (ZnS) provides structural stability, and the third shell monolayer (gradient ZnSe_xS_1-x) provides progressive photooxidation resistance. This local quality differentiation allows each layer to optimize specific functions while maintaining overall emission property control through the gradient composition.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The gradient composition ZnSe_xS_1-x in the third shell monolayer creates a composite structure that gradually transitions from narrow band gap (ZnSe-rich) to wide band gap (ZnS-rich). This composite approach provides progressive protection against photooxidation while maintaining coherent emission properties, as the gradual transition avoids abrupt lattice mismatches that would cause emission broadening.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces nanostructures with improved stability and maintained high photoluminescence intensity over long periods, achieving external quantum efficiencies between 6% and 20% and solid-state quantum yields of 10% to 50%, with increased blue light absorption and narrowed emission peak widths.

Implementation Method 1

heating (a) at a temperature between about 200 °C and about 310 °C

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Implementation Method 2

contacting a nanocrystal core with at least two shell precursors; heating (a) to provide a nanostructure comprising at least one shell

Methodology Applied
Scientific EffectChemical vapor deposition: Chemical Vapour Deposition

Implementation Method 3

nanostructures with increased blue light absorption

Methodology Applied
Scientific EffectPhotabsorption: Absorption (EM radiation)

Implementation Method 4

maintain high levels of photoluminescent intensity over long periods of time

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentEP3684883B1Stable inp quantum dots with thick shell coating and method of producing the same
Publication Date: 2024.04.03 SHOEI CHEM IND CO LTD
  • EP3684883B1 patent drawingFigure 1
  • EP3684883B1 patent drawingFigure 2
  • EP3684883B1 patent drawingFigure 3

AI summary

Highly luminescent nanostructures, particularly highly luminescent quantum dots, comprising a nanocrystal core and thick shells of ZnSe and ZnS, are provided. The nanostructures may have one or more gradient ZnSexS1-x monolayers between the ZnSe and ZnS shells, wherein the value of x decreases gradually from the interior to the exterior of the nanostructure. Also provided are methods of preparing the nanostructures comprising a high temperature synthesis method. The thick shell nanostructures of the present invention display increased stability and are able to maintain high levels of photoluminescent intensity over long periods of time. Also provided are nanostructures with increased blue light absorption.