Input Device Tactile Uniformity via Cushion Void Control

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Solution Overview

Problem

Conventional input devices can cause discomfort to users due to differences in tactile sensations between designed and non-designed areas, leading to an unsatisfactory user experience.

Innovation Solution

The input device incorporates a surface layer, a cushion layer with voids, and a frame structure that applies a consistent tactile sensation across both designed and non-designed areas, utilizing a light source to enhance detection accuracy and reduce discomfort through a push-in detector and vibration device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a design portion is disposed on only a part of the surface layer, then the aesthetic appearance is improved, but the tactile sensation becomes non-uniform causing user discomfort

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidtactile sensation uniformity
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The cushion layer is configured with different local properties: a first region with a higher proportion of voids corresponding to the design portion, and a second region with a lower proportion of voids corresponding to the non-design portion. This local differentiation in void distribution allows each region to provide appropriate tactile feedback while maintaining overall uniformity across the surface.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the physical parameters of the cushion layer by controlling the void proportion in different regions. The void proportion serves as a key parameter that is adjusted spatially to achieve different tactile characteristics in design versus non-design areas, thereby resolving the contradiction between aesthetic differentiation and tactile uniformity.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If the cushion layer has uniform void distribution, then the manufacturing process is simplified, but the tactile sensation cannot be differentiated between design and non-design areas

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidtactile sensation differentiation
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

Rather than using a completely uniform cushion layer, the patent introduces local quality variations through controlled void distribution. The cushion layer maintains relative simplicity in structure while incorporating regional differences in void proportion to achieve tactile differentiation between design and non-design areas.

Inventive Principle:
Principle #3Local quality

3Reliability

If the surface layer is pressed in non-design areas, then the push-in detector may register false inputs, but reducing detection sensitivity may miss valid inputs

Engineering Contradiction:
Improveinput detection accuracyVSAvoidinput validation precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The control unit receives feedback from the push-in detector and uses the lighting state as a validation criterion. When lighting is detected, push-in events are registered as valid inputs; when lighting is off, push-in events are treated as invalid. This feedback mechanism allows the system to distinguish between intentional and unintentional presses without reducing overall detection sensitivity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a consistent and soft tactile sensation, reducing user discomfort and improving detection accuracy by ensuring the same tactile experience regardless of the area pressed, while accurately detecting user inputs.

Implementation Method 1

a cushion layer disposed on the side of the back surface of the surface layer and having a void in the cushion layer

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a light source for illuminating the design on a side of the frame opposite to the cushion layer

Methodology Applied
Scientific EffectLight emission: Light

Data Source

PatentUS11379046B2Input device and control method
Publication Date: 2022.07.05 PANASONIC AUTOMOTIVE SYST CO LTD
  • US11379046B2 patent drawing
  • US11379046B2 patent drawing
  • US11379046B2 patent drawing

AI summary

An input device includes: a surface layer; a design sheet disposed on a front surface side or a back surface side of the surface layer; a cushion layer disposed on the back surface side of the surface layer and having a void therein; a plate-shaped frame disposed on a side of the cushion layer opposite to the surface layer; a main body that movably holds the frame in a first direction, in which the surface layer and the frame are stacked, when the surface layer is pressed; and a push-in detector mechanically connected to the frame. The design sheet includes a first portion in which a design is disposed and a second portion in which the design is not disposed in a plan view, and each of the surface layer and the cushion layer extends across the first portion and the second portion in the plan view.