Compact Input Device with Dual-Side Flexible Circuit Board

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Solution Overview

Problem

Existing input devices for electronic devices lack versatility and efficient mechanisms for providing distinct inputs, particularly in compact designs that allow for tactile recognition of inputs without visual confirmation.

Innovation Solution

The development of an input device featuring a flexible circuit board with multiple electrical switches and a frame that defines a periphery, housed within top and bottom shells which can be pressed together to actuate switches, along with a pivot mechanism and a microphone for audio input, allowing for tactile recognition of inputs and flexible design options.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a compact input device design is used, then the device size is reduced, but the versatility and number of distinct inputs are limited

Engineering Contradiction:
Improvedevice sizeVSAvoidinput versatility
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The circuit board is divided into two sides with switches distributed on each side, allowing multiple distinct inputs to be packed into a compact form factor. This segmentation enables the device to provide versatile input options without increasing overall device volume.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes the third dimension by placing switches on both sides of the circuit board rather than confining all switches to a single plane. This dimensional approach allows more switches to be accommodated within the same footprint, resolving the contradiction between compact size and input versatility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If multiple switches are incorporated to provide distinct inputs, then input versatility is improved, but the device complexity increases

Engineering Contradiction:
Improveinput versatilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple switches are integrated onto a single circuit board, merging what would otherwise be separate components into one unified structure. This consolidation provides multiple distinct inputs while managing device complexity by consolidating components rather than adding separate assemblies.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The circuit board serves as a universal platform that can accommodate multiple switches with different functions. This multi-functional design allows a single component (the circuit board) to provide versatile input capabilities without proportionally increasing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If a flexible circuit board is used to allow pressing action, then ease of operation is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvetactile input capabilityVSAvoidcircuit board flexibility control
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The circuit board's physical parameters are modified to introduce flexibility, allowing it to bend and flex during pressing operations. This parameter change enables tactile input capability while the manufacturing process controls the degree of flexibility to meet precision requirements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The circuit board transitions from a rigid state to a dynamic, flexible state that can deform during operation. This dynamic characteristic allows the board to flex when shells are pressed together, improving ease of operation while the design ensures controlled flexibility for manufacturing precision.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9263203B2In cable micro input devices
Publication Date: 2016.02.16 APPLE INC
  • US9263203B2 patent drawing
  • US9263203B2 patent drawing
  • US9263203B2 patent drawing

AI summary

A small form-factor input device operative to be coupled to an electronic device using a cable may include a circuit board; a first electrical switch disposed on a first side of the circuit board; a second electrical switch disposed on a second side of the circuit board; a frame defining a periphery, wherein the circuit board is maintained within the periphery of the frame; first and second shells that house the circuit board, the first shell placed over the first side of the circuit board, and the second shell placed over the second side of the circuit board; and at least one clip coupled to each one of the first shell and the second shell, wherein the at least one clip is operative to engage the frame.