Input Device Haptic Feedback via Mechanical Frequency Tuning

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Solution Overview

Problem

Existing input devices for motor vehicles face challenges in providing effective haptic feedback due to unintended vibrations in unintended degrees of freedom, which are difficult to suppress and can be perceived as troublesome, requiring a simpler constructional design to improve haptic feedback.

Innovation Solution

The input device is designed with mechanical restoring means and an electromechanical actuator that allows movement in two degrees of freedom, with aligned mechanical natural frequencies to synchronize vibrations and achieve a deceleration effect, reducing vibration amplitude by over 70% and minimizing perceived unwanted vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the input component is designed to move in multiple degrees of freedom with mechanical restoring means, then the haptic feedback capability is improved, but unintended vibrations in unintended degrees of freedom occur and are difficult to suppress

Engineering Contradiction:
Improvehaptic feedback qualityVSAvoidunintended vibrations
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by carefully selecting and tuning the mechanical natural frequencies of the input component in different degrees of freedom. The restoring means are designed so that the mechanical natural frequencies in at least two degrees of freedom have a maximum deviation of less than 100 Hz, with preference for less than 50 Hz or 25 Hz. This frequency alignment causes vibrations in different degrees of freedom to be phase-synchronous, which prevents the vibrations from being perceived as troublesome by the user.

Inventive Principle:
Principle #35Parameter changes

2Power

If mechanical restoring means with pronounced elastic compliance in the actuator direction are used, then the actuator performance is improved, but vibrations in other degrees of freedom cannot be completely suppressed and require large constructional effort

Engineering Contradiction:
Improveactuator performanceVSAvoidconstructional complexity for vibration suppression
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The spring is designed with pronounced elastic compliance in the actuator direction (x-direction) to optimize actuator performance, while simultaneously being configured to have comparable natural frequencies in multiple degrees of freedom. This is achieved by carefully selecting the spring constants kx and ky such that the natural frequencies fx and fy have a maximum deviation of less than 100 Hz. This parameter tuning allows the system to maintain high actuator performance while naturally suppressing unwanted vibrations through phase-synchronous behavior, avoiding the need for complex additional vibration suppression mechanisms.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If the mechanical natural frequencies in different degrees of freedom are aligned within 100 Hz deviation, then unintended vibrations are suppressed, but the design requires precise frequency matching

Engineering Contradiction:
Improveunintended vibrations suppressionVSAvoidfrequency matching precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent specifies precise frequency matching requirements with a maximum deviation of less than 100 Hz between mechanical natural frequencies in different degrees of freedom, with preferred deviations of less than 50 Hz or 25 Hz. This is achieved by carefully selecting the spring constants (kx, ky) and mounting distances (a, b) of the restoring means to tune the natural frequencies fx and fy. The design provides clear numerical targets for manufacturing and assembly, making the frequency matching process systematic and controllable.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs measurement and analysis of the actual vibration behavior and natural frequencies during the development and tuning process. By measuring the vibration characteristics and comparing them against the design targets, the restoring means can be adjusted to achieve the desired frequency alignment. This feedback approach allows for iterative optimization to meet the frequency matching requirements.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in an improved haptic feedback system that is simpler in design and effectively suppresses unintended vibrations, providing a synchronized vibration behavior that enhances user experience without excessive constructional complexity.

Implementation Method 1

The restoring means comprise a spring which has a pronounced elastic compliance in a direction corresponding to the excitation direction of the actuator

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

an electromechanical actuator, wherein the actuator is designed to movingly drive the input component in a motor-operated manner in order to generate a haptic feedback

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS10540012B2Input device with an input component moved by an actuator, with mechanical tuning for generating an improved haptic feedback
Publication Date: 2020.01.21 PREH GMBH
  • US10540012B2 patent drawing
  • US10540012B2 patent drawing
  • US10540012B2 patent drawing

AI summary

An input device for generating improved haptic feedback. The input device includes a housing and an input component that defines a control surface and is movably supported on the housing with at least two degrees of freedom and associated mechanical natural frequencies. The input device is designed to assign a switching or controlling function to an operator touching or pressing the control surface, where the input device further has mechanical restoring means for restoring the input component into a rest position and an electromechanical actuator, where the actuator is designed to drive the input component along the at least two degrees of freedom and optionally decelerate the input component, counteracting the restoring force caused by the mechanical restoring means, in order to generate haptic feedback characterized in that the mechanical natural frequencies of the at least two degrees of freedom have a maximum deviation of less than 100 Hz.