Die-to-Die Input Gate Protection Against Plasma-Induced Damage

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Solution Overview

Problem

Existing integrated circuits (ICs) face challenges in protecting gate dielectrics from plasma-induced damage (PID) due to direct connections between die-to-die interconnects and transistor gates, which can lead to breakdown of the gate dielectric.

Innovation Solution

The implementation of a semi-conductive path and an effective p-n junction between the die-to-die interconnect and the gate of the input transistor, which remains electrically non-conductive during fabrication and becomes conductive upon application of a control voltage, thereby preventing unwanted discharge to the gate dielectric.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a direct connection is made between die-to-die interconnect and transistor gate, then electrical connectivity is achieved, but gate dielectric breakdown occurs due to plasma-induced charges

Engineering Contradiction:
Improvegate dielectric integrityVSAvoidplasma-induced damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A protection circuit is introduced as an intermediary element between the die-to-die interconnect and the transistor gate. This protection circuit includes a first transistor whose gate is connected to the interconnect and whose source/drain provides a controlled path to the transistor gate, preventing direct exposure of the gate dielectric to plasma-induced charges while maintaining signal transmission capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protection circuit is designed to activate before harmful plasma-induced charges can damage the gate dielectric. By monitoring the interconnect voltage through the first transistor, the system prepares a safe conduction path in advance, ensuring that any voltage spikes or plasma-induced charges are safely diverted before reaching the vulnerable gate dielectric layer.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If antenna diodes are used to protect gate dielectric from PID, then gate dielectric integrity is improved, but area overhead increases

Engineering Contradiction:
Improvegate dielectric integrityVSAvoidcircuit area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The protection function is merged with the existing circuit transistors rather than adding separate antenna diode structures. The first transistor's gate serves dual purposes: monitoring interconnect voltage and controlling the protection path, while its source/drain regions provide both signal transmission and plasma charge dissipation functions, eliminating the need for additional dedicated protection structures.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The first transistor is designed to perform multiple functions simultaneously: it acts as a voltage monitoring element, a protection switch, and a signal transmission path. This multi-functional design replaces what would traditionally require separate antenna diode structures, achieving PID protection without increasing circuit area.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If a semi-conductive path is used between interconnect and gate, then PID protection is achieved, but manufacturing complexity increases

Engineering Contradiction:
Improvegate dielectric integrityVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protection mechanism utilizes changes in transistor conduction parameters based on voltage conditions. The first transistor remains in cutoff mode during normal operation, presenting a high-impedance semi-conductive path that blocks plasma charges. When voltage spikes occur, the transistor transitions to conduction mode, creating a low-impedance path to safely discharge charges, thus dynamically adjusting electrical parameters rather than requiring complex structural changes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively protects the gate dielectric from PID by preventing the uncontrolled release of plasma-induced charges, while also reducing area overhead and improving manufacturing efficiency compared to using antenna diodes.

Implementation Method 1

The implementation of a semi-conductive path and an effective p-n junction between the die-to-die interconnect and the gate of the input transistor, which remains electrically non-conductive during fabrication and becomes conductive upon application of a control voltage

Methodology Applied
Scientific Effectp-n junction:

Data Source

PatentUS12272691B2Semiconductor and circuit structures, and related methods
Publication Date: 2025.04.08 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12272691B2 patent drawing
  • US12272691B2 patent drawing
  • US12272691B2 patent drawing

AI summary

A circuit structure is provided. The circuit structure may include a first die area including an output gate, a second die area including a circuit and an input gate and a die-to-die interconnect. The input gate may include a transistor. The circuit may be connected between the die-to-die interconnect and a gate region of the transistor. The circuit may include a MOS transistor. A first source/drain region of the MOS transistor may be connected to the die-to-die interconnect.