Input Port Charging Control for Electrical Backfeed Protection

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Solution Overview

Problem

During charging scenarios of power supplies, the disconnection of an external power source can lead to backfeed, where electrical power is fed back into the input, posing safety risks such as injury from exposed electrical connections.

Innovation Solution

An electrical system with an input port circuit, rechargeable energy storage element, and control circuit that monitors current and voltage levels to apply a charging control waveform, stopping the charging process when threshold values are satisfied to prevent backfeed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the power supply continues charging after external power disconnection, then the energy storage element remains charged, but backfeed occurs creating safety hazards

Engineering Contradiction:
ImprovesafetyVSAvoidbackfeed
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The control circuit continuously monitors the input port voltage and charging current to detect disconnection events. When the external power source is disconnected, the control circuit detects the absence of input voltage and immediately stops the charging waveform generation, preventing backfeed to the input port

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control circuit proactively stops the charging process upon detecting disconnection before backfeed can occur. By monitoring input voltage levels and charging current in real-time, the system takes preliminary protective action to prevent the harmful condition rather than responding after backfeed begins

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the control circuit continuously monitors charging parameters, then backfeed can be prevented, but system complexity increases

Engineering Contradiction:
Improvebackfeed protectionVSAvoidcontrol circuit
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control circuit performs multiple functions: generating the charging control waveform, monitoring input voltage, detecting disconnection events, and preventing backfeed. By integrating these functions into a single control unit rather than separate dedicated circuits, the system achieves reliable backfeed protection without proportionally increasing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control circuit uses its existing monitoring capabilities for charging management to simultaneously detect disconnection events and prevent backfeed. The same sensors and control logic used for normal charging operation are leveraged for safety protection, avoiding the need for additional dedicated backfeed protection hardware

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP4636984A1Methods and systems for backfeed protection of an electrical system
Publication Date: 2025.10.22 INSTAGRID GMBH
  • EP4636984A1 patent drawingFigure 1
  • EP4636984A1 patent drawingFigure 2
  • EP4636984A1 patent drawingFigure 3A

AI summary

Electrical systems may include an input port circuit configured to receive electrical energy from an external power source, a rechargeable energy storage element operable to store electrical energy received via the input port circuit; and at least one control circuit that is operable to apply a charging control waveform at the input port circuit causing the rechargeable energy storage element to be charged in a controlled manner with regard to a current applied to the rechargeable energy storage element, provide a level signal indicative of flow of current and/or power between the input port circuit and the rechargeable energy storage element, monitor the level signal with regard to a threshold value, and, stop applying the charging control waveform at the input port circuit upon a determination that the level signal satisfies the threshold value. Methods and computer program products are also disclosed.