Input Synthesis Apparatus for Torque and Speed Control

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Solution Overview

Problem

Existing input synthesis technologies are limited in their ability to create various outputs by synthesizing both torque and speed of inputs, particularly in small-sized systems, where complexity, weight, and cost are concerns.

Innovation Solution

An input synthesis apparatus comprising a first and second input unit, a gear unit, and an output unit that selectively synthesizes torque and speed by adjusting rotation directions, using one-way bearings and planetary or differential gear units to combine rotational forces, allowing for various output properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a power source with large capacity is used to achieve high torque and high speed, then the required work is satisfied, but the size, weight, and costs of the system increase

Engineering Contradiction:
Improvepower source capacityVSAvoidsystem weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The patent divides a single large-capacity power source into multiple smaller power sources (first and second input units). Each power source operates independently but contributes to the total output through the gear unit, achieving the required power without the weight penalty of a single large motor.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines the outputs of multiple power sources through a gear unit that synthesizes their rotational forces. The gear unit merges the torque and speed from different input units to produce a combined output that satisfies high torque and high speed requirements.

Inventive Principle:
Principle #5Merging (Combining)

2Power

If a gear transmission system is used to achieve both high-torque and high-speed output, then the required performance is obtained, but the mechanical configuration becomes complex and weight increases

Engineering Contradiction:
Improveoutput performanceVSAvoidmechanical configuration
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The gear unit serves multiple functions simultaneously: it acts as a speed synthesizer, torque synthesizer, and differential mechanism. This multi-functionality eliminates the need for separate transmission stages, reducing overall system complexity while achieving both high-torque and high-speed outputs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically switches between different operational modes (speed synthesis, torque synthesis, differential operation) based on the rotation directions and speeds of the input units. This dynamic adaptability allows a single gear unit to replace multiple fixed-ratio transmission systems.

Inventive Principle:
Principle #15Dynamics

3Speed

If a planetary gear system is used for synthesizing input speeds, then speed synthesis is achieved, but the ability to synthesize torque and create various output properties is limited

Engineering Contradiction:
Improveinput speed synthesisVSAvoidoutput property variety
Core Design Contradiction:
SpeedVSAdaptability or versatility

Solution Approach 1:

The system dynamically switches between different operational modes (speed synthesis, torque synthesis, differential operation) based on the rotation directions and speeds of the input units. This dynamic adaptability allows a single gear unit to replace multiple fixed-ratio transmission systems.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The gear unit serves multiple functions simultaneously: it acts as a speed synthesizer, torque synthesizer, and differential mechanism. This multi-functionality eliminates the need for separate transmission stages, reducing overall system complexity while achieving both high-torque and high-speed outputs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the creation of high-speed and low-torque or low-speed and high-torque outputs, reducing size, weight, and cost while improving energy efficiency, making it suitable for small-sized systems like robots and hybrid automobiles.

Implementation Method 1

a gear unit which is engaged with the first input unit and the second input unit and synthesizes the first rotational force and the second rotational force

Methodology Applied
Scientific EffectGear mechanism: Gear

Implementation Method 2

A gear, which is formed with one of the first one-way bearing and the second one-way bearing which is different in power transmission blocking direction from the third one-way bearing, may be engaged with a planetary gear unit or a differential gear unit of the gear unit

Methodology Applied
Scientific EffectPlanetary gear mechanism: Epicyclic Gearing

Implementation Method 3

a first one-way bearing and a second one-way bearing may be formed in the two gears. A power transmission blocking direction of the first one-way bearing and a power transmission blocking direction of the second one-way bearing may be opposite to each other

Methodology Applied
Scientific EffectOne-way bearing mechanism: Ratchet

Data Source

PatentUS10024393B2Input synthesis apparatus
Publication Date: 2018.07.17 HYCORE
  • US10024393B2 patent drawing
  • US10024393B2 patent drawing
  • US10024393B2 patent drawing

AI summary

An input synthesis apparatus according to the present invention includes: a first input unit which provides first rotational force; a second input unit which provides second rotational force equal to or different from the first rotational force; a gear unit which is engaged with the first input unit and the second input unit and synthesizes the first rotational force and the second rotational force; and an output unit which outputs resultant force of the first rotational force and the second rotational force, in which the gear unit sums up speeds or torque of the first rotational force and the second rotational force based on whether a rotation direction of the first input unit and a rotation direction of the second input unit are identical to each other.