Insertion Arm Handling Module for Consistent Battery Pickup
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Traditional battery testing laboratories rely on manual loading and unloading, leading to low efficiency and inconsistent material pickup, affecting the accuracy of battery transportation and testing.
Innovation Solution
A transport apparatus with a handling module featuring an extendable/retractable insertion arm, a limiting member, and sensors for precise material pickup and placement, ensuring accurate positioning and preventing collisions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual loading and unloading is used, then operational simplicity is maintained, but productivity and consistency deteriorate
Solution Approach 1:
The insertion arm automatically performs the loading and unloading operations without requiring manual intervention. The arm extends to pick up materials, retracts to carry them, and places them in designated positions, enabling the system to serve itself and eliminating dependence on operators.
Solution Approach 2:
The patent replaces the manual mechanical operation with an automated mechanical arm system. The insertion arm, controlled by extension and retraction mechanisms, substitutes human hands and operations, thereby increasing productivity while introducing controlled mechanical complexity.
2Ease of operation
If the insertion arm extends fully to pick up material, then pickup capability is improved, but material positional consistency deteriorates
Solution Approach 1:
The limiting member is pre-positioned on the insertion arm to define a carrying space before the arm extends. This preliminary structural arrangement ensures that when the arm picks up material, the limiting member automatically constrains the material's position, preventing excessive movement and ensuring consistent pickup location.
Solution Approach 2:
The limiting member creates a localized carrying space with specific geometric constraints on the insertion arm. This local structural feature provides precise positioning for the material during pickup, ensuring that only the intended portion of the arm contacts and transports the material consistently.
3Speed
If the insertion arm extends rapidly to improve speed, then productivity improves, but collision risk and material damage increase
Solution Approach 1:
The limiting member acts as a pre-positioned cushioning element that gently guides and constrains the material as the insertion arm extends. By defining the carrying space in advance, the limiting member prevents sudden impacts and distributes the force during material contact, reducing the risk of damage while maintaining extension speed.
Data Source
AI summary
A transport apparatus comprises: a vehicle body; and a handling module which is provided on the vehicle body and comprises a base, an insertion arm extendably/retractably provided on the base, and a limiting member, the insertion arm having, in its own extension/retraction direction, a connection section and an insertion and pickup section which are opposite to each other, the connection section being extendably/retractably connected to the base, the insertion and pickup section being located at the front end of the extension direction of the connection section, and the limiting member being provided on the surface of the insertion arm facing away from the base, wherein the limiting member is located between the connection section and the insertion and pickup section, and a bearing space for placing a material is defined between the limiting member and the insertion and pickup section.